Page 1 HD DIGITAL VIDEOCASSETTE RECORDER SRW-5000 SRW-5500 FORMAT CONVERTER BOARD HKSR-5001 DIGITAL BETACAM PROCESSOR BOARD HKSR-5002 RGB PROCESSOR BOARD HKSR-5003 MAINTENANCE MANUAL Volume 1 1st Edition (Revised 2)
Page 2 à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. Attention-when the SRW-5000 is installed in Rack: 1. Prevention against overloading of branch circuit 4. Prevention against achieving hazardous...
Page 3 Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel. 1 (P) SRW-5000/5500...
Page 5: Table Of Contents
1-19-1. Equipment for Check/Adjustment ..........1-40 1-19-2. Fixtures ..................1-41 1-20. Alignment Tapes ..................1-43 1-21. Tools for Board Extension ................ 1-46 1-22. Writing and Rewriting the PLD Internal Data .......... 1-47 1-23. Internal Video Test Signal ................ 1-48 1-24. Unleaded Solder ..................1-51 SRW-5000/5500...
Page 6 1-25-36. TX-96 Board ................1-58 1-25-37. VPR-79 Board ................1-58 1-26. Memory Stick (or Memory Card) ............. 1-58 1-27. Video Head Location ................1-61 2. Error Messages 2-1. Overview of Error Messages ............... 2-1 2-2. Details of Error Messages ................2-3 SRW-5000/5500...
Page 7 Tape Running Surface of Upper Drum Cleaning ....... 4-8 4-2-5. Tape Running Surface of Lower Drum and Lead Surface Cleaning ............... 4-9 4-2-6. Stationary Heads Cleaning ............4-10 4-2-7. Tape Running System and Tape Cleaner Cleaning ....4-11 4-2-8. Cassette Compartment and Cassette Supports Cleaning ..4-12 SRW-5000/5500...
Page 8 5-26. LCD Unit and Lamp Unit Replacement ............ 5-94 5-26-1. LCD Unit Replacement ............5-94 5-26-2. Lamp Unit Replacement ............5-97 5-27. Organic EL Indicator Module Replacement ..........5-99 5-28. Inverter Unit Replacement ..............5-101 5-29. PC Card Adaptor Replacement ............... 5-103 SRW-5000/5500...
Page 9 6-10. AT Head Position Check and Adjustment ..........6-35 6-11. CUE Level Check and Adjustment in REV Mode ........6-38 6-12. Tape Running Check and Adjustment ............6-40 6-12-1. Tape Entrance Side ..............6-40 6-12-2. Tape Exit Side ................6-42 SRW-5000/5500...
Page 10 HDCAM SR DT System Adjustment ........8-7 8-3-6. HDCAM DT System Adjustment ..........8-8 8-3-7. HDCAM SR SAT Signal Level Adjustment ......8-8 8-3-8. HDCAM SAT Signal Level Adjustment (SRW-5500 only) ..8-9 8-3-9. HDCAM SR DT Measurement ..........8-9 SRW-5000/5500...
Page 11 Adjustment Overview .............. 8-34 8-8-2. LTC Playback Level Check ............. 8-36 8-8-3. LTC Recording Level Check ........... 8-36 8-8-4. Full Erasure Current Check ............8-37 8-8-5. LTC Erasure Current Check ............. 8-37 8-9. Tele-File System Adjustment (DIO-69 Board) ......... 8-38 SRW-5000/5500...
Page 13: Manual Structure
..Protocol Manual of Remote (9-pin) Connector (available on request) This manual explains the protocol for controlling the VTR via the RS-422A (9-pin serial remote). If this manual is required, please contact your local Sony Sales Office/Service Center.
Page 14: Contents
Section 5. Section 7 Electrical Alignment after Main Parts Replacement Explains the electrical alignment associated with replacement of parts that are described in Section 5. Section 8 Electrical Alignment Explains the electrical alignment for the maintenance of the unit. SRW-5000/5500...
Page 15 Describes the block diagrams of overall and each board. Section 4 Board Layouts Describes the board layouts for the unit. Maintenance manual Section 1 Schematic Diagrams and Frame Wiring volume 3 Describes the schematic diagrams and frame wiring for the unit. (9-968-024-0X) SRW-5000/5500...
Page 17: Service Overview
“4-2-2. General Information for Cleaning using Cleaning Cloth”. Removal Installation When reattaching the upper lid (front) assembly, install in the reverse order of removal. Tighten the fixing screw as following torque. Tightening torque: 120 x 10 N.m {12.0 kgf.cm} SRW-5000/5500...
Page 18: Removing/Reattaching Bottom Plate
Bottom plate BVTT3 x 6 Hooks When reattaching, install in the reverse order of removal. When reattaching, install in the reverse order of removal. Tighten the fixing screws as following torque. Tightening torque: 120 x 10 N.m {12.0 kgf.cm} SRW-5000/5500...
Page 19: Removing/Reattaching Side Panels And Front Panel
When reattaching the front panel, press it tightly against the chassis in parallel. PSW3 x 6 Front panel 3 x 6 Lower control panel 3 x 6 Use of screws other than specified will cause damage of the internal mechanism. Be sure to use the specified screws. SRW-5000/5500...
Page 20: Removing/Reattaching Ac Panel
(Refer to Section 1-12.) Harnesses AC panel assembly AC inlet When reattaching, install in the reverse order of removal. . Connect the harnesses to the AC inlet correctly. . For connecting connector of the coaxial cables, refer to Section 1-12. SRW-5000/5500...
Page 21: Removing/Reattaching Connector Panel Assembly
When reattaching, install in the reverse order of removal. Connector panel Push in portions A of the connector panel assembly, and assembly connect it firmly to the connector of the mother board. BVTT3 x 6 Portion A Portion A Connector panel assembly SRW-5000/5500...
Page 22: Removing/Reattaching Cassette Compartment
CL-29 board. Keep the harness out of the way (If it is put with the cassette lid down, the flexible of the removal. card wire/board might be damaged.) Cassette compartment BVTT3 x 6 Cassette compartment (with stopper) bracket assembly Harness CN930 SRW-5000/5500...
Page 23 Positioning hole Harness SC guide assembly 8. Connect the harness to the connector (CN930) on the CL-29 board. 9. Being careful not to pinch the harness, reattach the cassette compartment bracket assembly. 10. Reattach the upper lid (front) assembly. SRW-5000/5500...
Page 24: Removing/Reattaching Lower Control Panel Unit
5. Remove the two screws shown in the figure. POWER Unlock button Power OFF System setup panel Unlock button B3 x 6 Cable Lower control panel unit B3 x 6 SRW-5000/5500...
Page 25: Circuit Function
HIF-8 HD SDI signal processor (Character superimpose, HD video signal process, RGB to Dual-link convert) HPR-8 (SRW-5000) HDCAM SR PB video signal processor (BRR decode), HDCAM (ADV PB)/Digital Betacam video signal processor (Slow process, SD-HD up convert), PB digital audio sample-change (Sampling-rate convert,...
Page 26 KY-526 Menu selection keys KY-527 VTR function keys PTC-101 Search dial Connector panel CP-376 (SRW-5000) Connector board (Analog audio, Monitor, Time code) CP-376A (SRW-5500) CP-377 Connector board (Analog video, Ethernet) Connector board (Digital audio (AES/EBU), remote control connectors) #' CP-378...
Page 27: Location Of Main Parts
RX-80 (HKSR-5003) ....@' SS-95 ........@\ SWC-43 ........#[ TC-104 ........![ < Front View > TX-96 ........2 TX-96 (HKSR-5001) ....@= TX-96 (HKSR-5003) ....@; VPR-79 ........@- Power supply unit ..... != < Rear View > 1-11 SRW-5000/5500...
Page 28 HN-268 ..... $= LP-81 ....$; PC-70 ....$' PTC-102 ... $[ PTC-99 ..... #. SE-606A ... $/ TR-119 ....$- TR-120 ....#, < Top View of Mechanical Deck > < Top View of Cassette Compartment > 1-12 SRW-5000/5500...
Page 29: Main Mechanical Part Locations
@; Gear box assembly !- T drive gear @' Audio/TC head != Worm assembly @, Audio/TC erase head ![ Motor holder assembly @. TG-3 tape guide !] S drive gear #/ Video head cleaner assembly !\ S brake assembly 1-13 SRW-5000/5500...
Page 30: Function And Location Of Sensors
1-9. Function and Location of Sensors < Top View of Mechanical Deck > Upper Lower < Top View of Cassette Compartment > 1-14 SRW-5000/5500...
Page 31 This sensor detects whether the inserted cassette is L used to discriminate whether it is the HDCAM SR size or S size. cassette. @[ Cassette-in sensor (L) This sensor detects whether a cassette is being inserted. *: Also refer to “1-10. System of Cassettes”. 1-15 SRW-5000/5500...
Page 32: System Of Cassettes
Reel hub diameter detection tab With tab (close hole): Small hub Without tab (open hole): Large hub (Cleaning tape etc.) S cassette digital REC inhibit tab L cassette digital REC inhibit tab L cassette analog REC inhibit hole 1-16 SRW-5000/5500...
Page 33 Only playback is enabled. HDCAM SR or MPEG IMX The MPEG IMX is unusable. The tape thickness detection tab 2 detects the HDCAM SR cassette. 2 Without tab: HDCAM SR With tab: Other than HDCAM SR Except the above class Unusable 1-17 SRW-5000/5500...
Page 34: Taking Out The Cassette In Tape Slacking
EJECT label to take up the Knob Upper lid (front) assembly tape inside the cassette. AE-31H board Board holder Knob Fixing screw Removal Installation EJECT M gear EJECT label label ME wire Wire holder Gear box assembly 1-18 SRW-5000/5500...
Page 35 On completely winding up the tape into the cassette, the M gear will be tighten. (Unthreading end state) 11. Open the lower control panel. 12. Turn the eject knob in the arrow direction on the label until the cassette is completely ejected. Label Eject knob 1-19 SRW-5000/5500...
Page 36: Removing/Reattaching Plug-In Board
TX-96 board. When removing the coaxial cables, hold the plug to remove. Do not attempt to remove by pulling the cable. OK Hold the plug to Do not attempt to remove. remove by pulling the cable. 1-20 SRW-5000/5500...
Page 37 CN1200 CN100 blue CN300 CN302 CN301 Bead ties Wire holder HIF-8 Board (TX-96 Board) black black FC-91 Borad (TX-96 Board) : HKSR-5001 black CN204 CN203 CN204 CN203 CN204 CN204 TX-96 TX-96 TX-96 TX-96 (HKSR-5003) (HKSR-5003) CN203 CN204 TX-96 1-21 SRW-5000/5500...
Page 38: Function Of Leds On Circuit Boards
Blinks when the control panel is operating normally. Blinks 1 second light and 1 second off. D501 — Green High-speed blinks when the control panel is operating normally. Blinks D502 — Green Not used D503 — Not used 1-22 SRW-5000/5500...
Page 39 Factory use D2804 BVC2.ERR Green Factory use D2805 BVC2.ERI Green Factory use D2901 — Green Factory use D2902 — Green Lights when REC mode. D2903 — Green Blinks when the comminucation between to the SS-95 board is Blinks normal. 1-23 SRW-5000/5500...
Page 40 Name Color Description Normal state (Power: ON) D2201 — Green Lights when the PLD3 (IC2100/HPR-8 board, HPR-8A board) configuration. D2203 — Factory use D2204 — Green Blinks when the PLD2 (IC1200/HPR-8 board, HPR-8A board) is Blinks operating normally. 1-24 SRW-5000/5500...
Page 41 D1905 — Factory use D1906 — Green Blinks when the PLD1 (IC300/IRC-5 board, IRC-5A board) is Blinks operating normally. D1907 — Factory use D1908 — Green Blinks when the PLD2 (IC1500/IRC-5 board, IRC-5A board) is Blinks operating normally. 1-25 SRW-5000/5500...
Page 42 Lights when the PLD3 (IC700/VPR-79 board) configuration. D2005 — Factory use D2006 — Green Blinks when the PLD1 (IC104/VPR-79 board) is operating normally. Blinks D2007 — Factory use D2008 — Green Blinks when the PLD2 (IC910/VPR-79 board) is operating normally. Blinks 1-26 SRW-5000/5500...
Page 43: Description Of Switch Functions
1-14. Description of Switch Functions AE-31H Board S100 S200 AE-31 Board (Side A) < Top View > The switches S100, S200 on the AE-31H board are not used for the unit. It is not necessary to change the setting of these switches. 1-27 SRW-5000/5500...
Page 44 S1300 S2300 +4 dBm/_18 dBm +4 dBm/_16 dBm +6 dBm/_20 dBm 0 dBm/_12 dBm Others Ref. No. Name Description Factory setting S400 1 to 4 — Factory use S701 1 to 3 — Factory use — Factory use 1-28 SRW-5000/5500...
Page 45 CP-382 Board (Side A) < Front View > Ref. No. Name Description Factory setting — Factory use 2, 3 — Factory use 4 to 8 — Factory use 1 to 8 — Factory use S300 1 to 4 — Factory use 1-29 SRW-5000/5500...
Page 46 Switches state (\ \ \ \ \ : Knob position) S100 (available in SRW-5500 only) +4 dBm/600 Z 0 dBm/600 Z _3 dBm/600 Z _20 dBm/600 Z (Factory setting) S101 +4 dBm/600 Z 0 dBm/600 Z _3 dBm/600 Z _20 dBm/600 Z (Factory setting) 1-30 SRW-5000/5500...
Page 47 Never change the settings of the factory use switches. Refer to Section 1-12 for removing/reattaching the plug-in board. S900 HIF-8 Board (Side A) < Top View > Ref. No. Name Description Factory setting S900 1 to 4 — Factory use 1-31 SRW-5000/5500...
Page 48 HPR-8 Board/HPR-8A Board (Side A) < Top View > Ref. No. Name Description Factory setting S200 1 to 6 — Factory use — Factory use — Factory use S600 1 to 4 — Factory use S2000 1 to 4 — Factory use 1-32 SRW-5000/5500...
Page 49 < Top View > Ref. No. Name Description Factory setting S400 1 to 4 — Factory use S700 1 to 4 — Factory use S800 1, 2 — Factory use — Factory use 4 to 8 — Factory use 1-33 SRW-5000/5500...
Page 50 OFF : Activaes the DT operation 4 to 8 — Factory use S1001 — Press to stop/update SV log — S1002 — R-SHFT Press to change reel position — Does not function when the cassette is inserted in this unit. 1-34 SRW-5000/5500...
Page 51 Refer to Section 1-12 for removing/reattaching the plug-in board. S100 S700 VPR-79 Board (Side A) < Top View > Ref. No. Name Description Factory setting S500 1 to 4 — Factory use S700 1 to 4 — Factory use 1-35 SRW-5000/5500...
Page 52: Circuit Protection Parts (Fuse/Ic Link)
On-chip fuse 3.15 A, 125 V On-chip fuse 3.15 A, 125 V ! 1-576-212-21 F2003 (A-5) F702 (D-1) ! 1-576-212-21 On-chip fuse 1.25 A, 125 V F703 (D-1) On-chip fuse 1.25 A, 125 V F704 (D-1) F705 (C-1) 1-36 SRW-5000/5500...
Page 53: Memory Ic With Backup Battery
. POWER ON BANK RECALL setting data 3. Remove the eight screws, and remove the rear cover of the lower control panel. Backup battery B3 x 6 Rear cover Refer to Section 1-17. B3 x 6 Lower control panel 1-37 SRW-5000/5500...
Page 54 Memory Stick to the unit. 9. Perform the following settings again. (Refer to the “Service action after replacing” in Section 1-18.) . VTR bank data . Headroom of the audio level meter . Calendar/Clock . 50-pin remote setting data . Network information 1-38 SRW-5000/5500...
Page 55: Nv-Ram
50-pin remote setting data CHECK menu. (Refer to Section 3-3-9.) Set by the [F3] (NETWORK SETUP) of the OTHERS CHECK Network information menu. (Refer to Section 3-3-9.) Refer to Section 3 for the menu of the maintenance mode. 1-39 SRW-5000/5500...
Page 56: Equipment And Fixtures List For Check/Adjustment
— 75 Z, BNC type BNC T adapter — 75 Z Recording tape Sony BCT-SR series S cassette tape for HDCAM SR Sony BCT-SRL series L cassette tape for HDCAM SR For check/adjust the tape path. Sony BCT-HD series Cassette tape for HDCAM...
Page 57: Fixtures
Locking compound (200 g) — Inhibits loosening of screws 7-661-018-18 Diamond oil NT-68 (50 ml) — 7-651-000-10 Sony grease SGL-601 (50 g) — 7-700-736-05 L-shaped hexagonal wrench (d = 1.5 mm) — 7-700-736-06 L-shaped hexagonal wrench (d = 0.89 mm) —...
Page 58 1-42 SRW-5000/5500...
Page 59: Alignment Tapes
1-20. Alignment Tapes Describes the alignment tapes used for adjusting the unit. 1. HR5-1B (SONY part No. 8-960-076-31) : For HDCAM SR Used for video/audio adjustment of the unit. Time (min. : sec.) Digital video Digital audio CUE track CTL track...
Page 60 3. HR5-1A (SONY part No. 8-960-076-01) : For HDCAM Used for video/audio adjustment of the unit. Time (min. : sec.) Digital video Digital audio CUE track CTL track 00:00 - 100 % color-bar 1 kHz sine wave, _20 dB FS...
Page 61 5. ZR5-1 (SONY part No. 8-960-073-01) : For 525/60 Digital Betacam system ZR5-1P (SONY part No. 8-960-073-51) : For 625/50 Digital Betacam system Used for video/audio adjustment of the unit (HKSR-5002 installed model only). Time (min. : sec.) Digital video...
Page 62: Tools For Board Extension
DR-508 board is opened state. For Large Plug-in Board Description: Extension flexible board (FL-276) Description: Extension board, EX-873 SONY part No.: 1-677-293-21 SONY part No.: A-8346-141-A DR-508 board For Connector Panel Use the following boards and support to extend the connector panel.
Page 63: Writing And Rewriting The Pld Internal Data
Writing and rewriting the PLD internal data shown below SONY Part No. : A-8347-714-A supported by the e-Production (EPR) system. If the PLD needs to be upgraded, contact your Sony Sales Extending procedure Office/Service Center. (1) Remove one screw and remove the CUE-13 board.
Page 64: Internal Video Test Signal
SD video test signals . Maintenance mode [F2] (VIDEO TST SG) of the SD OUT CHECK menu. Download the Project file from the Sony Database Server. For details, refer to Section 3-3-6. 2. Turn off the power of this unit. Connect the PC...
Page 65 HD video test signals Color Bars Ramp Multi Burst Black 10 steps Pathlogical (1) Pluse and Bar Pathlogical (2) 1-49 SRW-5000/5500...
Page 66 SD video test signals Color Bars Ramp Multi Burst Black Burst 10 steps Pathlogical Pluse and Bar 1-50 SRW-5000/5500...
Page 67: Unleaded Solder
MOTOR) of the SERVO CHECK menu. (Refer to Section 3-3-4.) 1-25-4. CL-29 Board After replacing and repairing this board, check that the cassette compartment moves up and down normally using [F8] (CCM MOTOR) of the SERVO CHECK menu. (Refer to Section 3-3-4.) 1-51 SRW-5000/5500...
Page 68: Board/Cp-376A Board
10. Return the settings of the analog audio and monitor . Time code generator: output level/headroom and setup menu, which were . Sony BVG-1600/1600PS or equivalent changed for the checks, to the customer settings. . Time code reader: Sony BVG-1500/1500PS or equivalent .
Page 69: Board
Confirm that the STOP lamp does not blink on the control panel. If the STOP lamp blinks, check that the ITEM-005 setting in the setup menu is correct and that the sync signal is correctly input to the REF.INPUT 1 connec- tor. 1-53 SRW-5000/5500...
Page 70: Board
After replacing and repairing this board, adjust the CUE EBU) INPUT/OUTPUT CH3/4 to CH11/12 connec- playback system (Section 8-5-4). tors. 6. Return the settings of the AUDIO menu, which were changed for the checks, to the customer settings. 1-54 SRW-5000/5500...
Page 71: Board
After replacing and repairing this board, check that the 4. Check that the data can be written to or read from a audio and video can be recorded/played back normally to Memory Stick. the cassette tape. 1-55 SRW-5000/5500...
Page 72: Ky-526/527/465 Board
[F2] (CASSTT CMP. SW) of the SERVO CHECK menu. (Refer to Section 3-3-4.) After replacing this board, check that the audio and video are recorded/played back normally to the cassette tape. 1-56 SRW-5000/5500...
Page 73: Se-606A Board
4. Check that each DIP switch on the new board is the factory setting. (Refer to Section 1-14.) 5. Remove the backup battery from IC116 on the new board, and install it again after a while. (Refer to Section 1-17.) 1-57 SRW-5000/5500...
Page 74: Board
3. Press the [F1] (FORMAT CARD) key. . A confirmation message appears. . To cancel formatting, press the CLR key while the confirmation message is being displayed. 4. While pressing the [SFT] (SHIFT) key, press the [F1] (FORMAT CARD) key. 1-58 SRW-5000/5500...
Page 75 . To change the title, press the [F6] (EDIT TITLE) key. 6. Press the [F9] (COPY) key. . A confirmation message appears. 7. While pressing the [SFT] (SHIFT) key, press the [F9] (COPY) key. 8. Press the [F10] (EXIT) key to return to the setup menu. 1-59 SRW-5000/5500...
Page 76 Updating the Software A Memory Stick (or memory card) with the new version software is required for updating the software. Please contact your local Sony Sales Office/Service Center to memorize the updating software. It is possible to update the following incorporated soft- ware.
Page 77: Video Head Location
Recording format HDCAM SR HDCAM SR HDCAM Playing back format HDCAM SR HDCAM SR HDCAM HDCAM Digital Betacam Digital Betacam 1 SRW-5000 (Top view) DHH-05A HDCAM HDCAM HDCAM SR HDCAM SR HDCAM SR FE HDCAM SR H1/H2 A1/A2 G1/G2 B1/B2...
Page 79: Error Messages
. When the two or more errors are detected simultaneously, the only one of them is displayed in the color display. The others are displayed by pressing the cursor keys [(]/[)]. ERROR indicator SRW-5000 HD DIGITAL VIDEO CASSETTE RECORDER Cursor keys [(]/[)] Color display...
Page 80 The communication error of FC CPU (on FC-91 board) is detected. (HKSR-5001 installed model only) SY-50PIN INTERFACE 2-16 The communication error of CPU (on CP-378 board) for the 50-pin parallel remote ERROR interface is detected. SV UNDEFINE ERROR 2-16 Servo system errors other than the above are detected. SRW-5000/5500...
Page 81: Details Of Error Messages
. Take-up reel table height adjustment defect Protecting operation: Switches to the protection mode. Be sure to take out the cassette manually (refer to Section 1-11). Do not turn on the power again with the cassette tape in to avoid damage the tape. SRW-5000/5500...
Page 82 If this error occurred at the tape end, the VTR may be recovered to the normal state automatically from the protection mode. Be sure to take out the cassette manually (refer to Section 1-11). Do not turn on the power again with the cassette tape in to avoid damage the tape. SRW-5000/5500...
Page 83 . Tape abnormality (The winding state has a problem.) Protecting operation: Switches to the protection mode. Be sure to take out the cassette manually (refer to Section 1-11). Do not turn on the power again with the cassette tape in to avoid damage the tape. SRW-5000/5500...
Page 84 . Supply or take-up reel motor drive circuit (DR-508 board) trouble . Servo adjustment defect on supply or take-up reel . Supply or take-up reel brake trouble . Supply or take-up reel brake solenoid drive circuit (DR-508 board) trouble . Harness disconnection Protecting operation: Ejects the cassette. SRW-5000/5500...
Page 85 . Capstan motor FG waveform shaper circuit (SS-95 board) trouble . Capstan FG duty adjustment defect Protecting operations: Ejects the cassette for No. 1 in detecting conditions. Stops the tape transport and switches to the rest state for No. 2 and No. 3 in detecting conditions. SRW-5000/5500...
Page 86 . Threading motor drive circuit (IC500 on DR-508 board) trouble . Threading mechanism trouble Protecting operations: Ejects the cassette during cassette insertion or ejection. Switches to the protection mode during tape threading/unthreading. Stops the tape transport and switches to the rest state in cases except the above. SRW-5000/5500...
Page 87 Stops the tape transport and eject the cassette tape, then switches to the rest state when the tape is threaded in states other than PLAY and REC mode. Prohibits the tape threading. (Rotates the drum at low speed.) Prohibits the cassette insertion. SRW-5000/5500...
Page 88 During tape transport in forward direction, the FF mode can be entered only while the total tape quantity is observed. Stops the tape transport and switches to the rest state during tape transport except the above. 2-10 SRW-5000/5500...
Page 89 . Fan motor FG input circuit (IC909, 912 on SS-95 board) trouble Protecting operation: None This unit has five fan motors. All fan motors always operate when power of the VTR is turned on. When the above detecting condition is satisfied by any fan motor, this error occurs. 2-11 SRW-5000/5500...
Page 90 . Reel position sensor (PH203, PH204 on DR-508 board) trouble (S position sensor or L position sensor) . Reel position input port (IC100 on DR-508 board) trouble Protecting operation: Stops the movement of the reel table and ejects the cassette during cassette loading. 2-12 SRW-5000/5500...
Page 91 Malfunction of DT head was detected. Detecting condition: When the HDSR DT and HDCAM DT adjustments are abnormaly done. Sub error message: None . Slip ring trouble Possible causes: . DT-47 board trouble . DT head trouble . Drum trouble 2-13 SRW-5000/5500...
Page 92 Displays only this error. ERROR-A5 SY-FC DPRAM ERROR Description: The abnormal operation of an DPRAM (IC1425 on FC-91 board) between SYS1 and FC was detected. Possible cause: DPRAM (IC1425 on FC-91 board) trouble Protecting operation: Displays only this error. 2-14 SRW-5000/5500...
Page 93 The communication error of EQ CPU (IC2912 on EQ-94 board) was detected. . EQ CPU (IC2912 on EQ-94 board) trouble Possible cause: . When the EQ CPU (IC2912 on EQ-94 board) initialization is in abnormal state. Protecting operation: Displays only this error. 2-15 SRW-5000/5500...
Page 94 Possible cause: . When the CPU (IC320 on CP-378 board) initialization is in abnormal state. Protecting operation: Displays only this error. ERROR-FF SV UNDEFINE ERROR Description: The undefined error was detected in the servo system (servo control system). 2-16 SRW-5000/5500...
Page 95: Maintenance Mode
OPTION MAINTE EXIT DT/SAT SDOUT EXIT DIAG DIAG EXEC MAINTENANCE menu ......(Section 3-3) This menu is mainly used for checks of this unit. MAINTENANCE MAINTE PANEL CHECK SERVO CHECK SDOUT OTHERS EXIT DIAG CHECK CHECK CHECK CHECK CHECK SRW-5000/5500...
Page 96 The MAINTENANCE menu is displayed. 3. On the MAINTENANCE menu, press the ALT button. The ALT MAINTENANCE menu is displayed. Exiting maintenance mode On each menu, press the [F10] (EXIT) key several times until the HOME menu appears on the color display. SRW-5000/5500...
Page 97: Maintenance Information Menu
(Refer to Section 3-2-4.) [F8] (MAINTE EXEC) Key Press the [F8] (MAINTE EXEC) key while pressing [SFT] (SHIFT) key to display the MAINTENANCE menu. (Refer to Section 3-3.) [F10] (EXIT) Key Exits the MAINTENANCE INFORMATION menu and returns to the HOME menu. SRW-5000/5500...
Page 98: Error Logger Menu
[F5] (WARNING) Key CLEAR) key only. Selects whether to display warning messages. on (factory setting)/off [F6] (ERROR) Key Selects whether to display error messages. on (factory setting)/off [F7] (CONDITION) Key Selects whether to display condition messages. on (factory setting)/off SRW-5000/5500...
Page 99 05.PLL UNLOCK ON FC ZERO SEAZON EXIT 08.NO SDI INPUT DIAG STAND CANCEL TOTAL:01 EXIT DIAG (2) Set the time difference with the GMT using the [(]/[)] key. Setting range is +24 H to _24 H. The factory setting is +0 H. SRW-5000/5500...
Page 100 (3) Press the [F6] (SET) key while pressing the [SFT] (SHIFT) key. [SFT] (SHIFT) key. STANDARD: Standard time To cancel the setting, press the [F6] (SET) key SUMMER: Daylight saving time (The time only. preceding standard time by one hour) SRW-5000/5500...
Page 101: Option Information Menu
– – – – – – – – – FUNC EXIT DIAG INFO FUNC EXIT DIAG INFO [F7] (FUNC INFO) Key Displays functions of the option board. [F10] (EXIT) Key Exits the OPTION INFORMATION menu, and returns to the MAINTENANCE INFORMATION menu. SRW-5000/5500...
Page 102: Maintenance Menu
[F7] (RF CHECK) Key Checks the RF system. (Refer to Section 3-3-7.) [F8] (A/V CHECK) Key Sets up system E-E function and the audio/video test signal generator built in this unit for the maintenance mode. (Refer to Section 3-3-8.) SRW-5000/5500...
Page 103: Rom Maintenance Menu
To display the ROM MAINTENANCE menu, press the Please contact your local Sony Sales Office/Service Center [F2] (ROM MAINTE) key in the MAINTENANCE menu. to update the software. 1. Connect a Memory Stick (or memory card) that the...
Page 104: Panel Check Menu
[F7] (KEY) Key the power, and turn it on again. Performs operation checks for the keys. [F8] (LED) Key Performs lighting checks for the LEDs. [F10] (EXIT) Key Exits the PANEL CHECK menu, and returns to the MAINTENANCE menu. 3-10 SRW-5000/5500...
Page 105 SHUTTLE is displayed when the search dial is released. When the Dial mode sensor is D- B3 x 14 2, not become the indication to the JOG mode even it the search dial is pressed. 3-11 SRW-5000/5500...
Page 106 LCD TEST from the center. Press F5 key to test LCD. (The arrow does not change from the previous direction for the center position.) BEEP MFD click: When turning the MULTI CON- EXIT DIAG TROL knob, “ON” is displayed. 3-12 SRW-5000/5500...
Page 107 Check count : 1/87 BEEP EXIT DIAG 3. To cancel or exit the check, press the [F10] (EXIT) key while pressing the [SFT] (SHIFT) key. . The test menu is closed, and the menu returns to the PANEL CHECK menu. 3-13 SRW-5000/5500...
Page 108 An LED that is not extinguished is abnormal. DIAL PANEL MAINTENANCE MENU LED TEST All LEDs should OFF. LED which turns on does not work normally. Press F8 key to test each LED. Press F10 key to exit. BEEP EXIT DIAG 3-14 SRW-5000/5500...
Page 109: Servo Check Menu
Performs the function check for the T reel motor. [F7] (THREAD MOTOR) Key Performs the function checks for the threading motor and the threading end sensor/unthreading end sensor. [F8] (CCM MOTOR) Key Performs the function checks for the cassette compartment motor and the cassette down sensor. 3-15 SRW-5000/5500...
Page 110 . Check the corresponding sensor input port of MPU (IC100 on the DR-508 board). 1 : ID-1 2 : ID-2 3 : ID-3 4 : ID-4 5 : ID-5 6 : ID-6 D L cassette REC inhibit switch Sensor B S cassette REC inhibit switch Sensor Locations of Sensors (Switches) 3-16 SRW-5000/5500...
Page 111 Push the cassette window up manually. Push the switch in the direction of thick arrow. Locations of Switches in Cassette Compartment < Top view > Rear Cassette compartment PC-70 board Front Cassette-in sensor (L) Cassette size sensor Cassette-in sensor (R) Locations of Sensors 3-17 SRW-5000/5500...
Page 112 Actually, draw out the SS-95 board with the EX-873 extension board and check TP B-21 (for END sensor) and TP A-120 (for TOP sensor) on the extension board. Tape top sensor Tape end sensor Locations of Tape Top/End Sensors 3-18 SRW-5000/5500...
Page 113 In case of NG . Check each sensor itself. . Check the detection circuit on the DR-508 board. . Check the sensor input port of MPU (IC206 on the DR-508 board). Dew (condensation) sensor Location of Dew (Condensation) Sensor 3-19 SRW-5000/5500...
Page 114 . Execute the [F3] (S REEL FG) or [F4] (T REEL FG) of the SERVO ADJUST menu. (Refer to Section 3-4-2.) . Check the FG output from a reel table FG sensor. . Check the reel FG shaping circuit on the SS-95 board. 3-20 SRW-5000/5500...
Page 115 [F10] (EXIT) key. 6. Press the [F10] (EXIT) key while pressing the [SFT] (SHIFT) key. 7. Press the [F10] (EXIT) key after the message “Check Complete” is displayed to return to the SERVO CHECK menu. 3-21 SRW-5000/5500...
Page 116 . Check the threading end sensor or unthreading end sensor on the TR-120 board. . Check the sensor input port of MPU (IC801 on the SS-95 board). Unthreading end sensor Threading motor Threading end sensor Threading ring Locations of Threading End and Unthreading End Sensors 3-22 SRW-5000/5500...
Page 117 6. Press the [F10] (EXIT) key while pressing the [SFT] (SHIFT) key. SERVO CHECK MENU 7. Press the [F10] (EXIT) key after the message “Check Complete” is displayed to PUSH SET(FOR DOWN) return to the SERVO CHECK menu. DOWN 3-23 SRW-5000/5500...
Page 118 . Check the cassette compartment motor driver circuit on the DR-508 board. . Check the cassette compartment motor. . Check the sensor input port of MPU (IC100 on the DR-508 board). Rear Upper Cassette-down sensor (1) Lower Cassette-down sensor (2) Cassette compartment motor Front Top View of Cassette Compartment 3-24 SRW-5000/5500...
Page 119 . Check the capstan FG shaping circuit on the SS-95 board. . Check each circuit that processes the capstan FG on the SS-95 board. . Check the capstan motor. Capstan shaft (Unthreading end state) Location of Capstan Shaft 3-25 SRW-5000/5500...
Page 120 Performs the checks for the duty ratio of the S reel FG/T reel FG/capstan FG, the offset/friction level of the S reel/T reel, and the torque of the S reel/T reel. [F10] (EXIT) Key Exits the ALT SERVO CHECK menu and returns to the MAINTENANCE menu. 3-26 SRW-5000/5500...
Page 121 . Check the FG and PG outputs from the drum motor. PHASE : LOCK . Check the drum FG/PG shaping circuit on the DR-508 board. . Check each circuit that processes the drum FG/PG on the SS-95 board. 3-27 SRW-5000/5500...
Page 122 . Check the sensor input port of MPU (IC100 on the DR-508 board). S reel table T reel table Reel shift motor (S cassette position state) L position sensor S position sensor Locations of S and L Position Sensors and Reel Shift Motor 3-28 SRW-5000/5500...
Page 123 . Check the mechanical abnormality. . Check the pinch roller solenoid driver circuit on the DR-508 board. . Check the pinch roller solenoid itself. Pinch roller solenoid Pinch lever Capstan (Unthreading end state) Locations of Pinch Roller Solenoid and Pinch Lever 3-29 SRW-5000/5500...
Page 124 . Check the reel brake solenoid driver circuit on the DR-508 board. . Check the reel brake solenoid itself. S reel table T reel table (S cassette position state) S reel brake solenoid T reel brake solenoid Locations of Reel Brake Solenoids 3-30 SRW-5000/5500...
Page 125 . Check the mechanical abnormality. . Check the cleaning roller solenoid driver circuit on the DR-508 board. . Check the cleaning roller solenoid itself. Cleaning roller Cleaning roller solenoid (Unthreading end state) Locations of Cleaning Roller and Cleaning Roller Solenoid 3-31 SRW-5000/5500...
Page 126 4. To finish the check, press the [F10] (EXIT) key. 5. Press the [F10] (EXIT) key while pressing the [SFT] (SHIFT) key. 6. Press the [F10] (EXIT) key after the message “Check Complete” is displayed to return to the ALT SERVO CHECK menu. 3-32 SRW-5000/5500...
Page 127: Dt Check Menu
HDCAM SR format playback. [F2] (HDCAM DT) Key Performs the operation checks of the DT heads for the HDCAM and Digital BETACAM format playback. [F10] (EXIT) Key Exits the DT/SAT CHECK menu and returns to the MAINTENANCE menu. 3-33 SRW-5000/5500...
Page 128 1. Check the bimorph driving circuit on the DT-47 board. 2. DT gain Auto Adjust Complete 2. Check the bimorph driving control circuit on the SS-95 board. CH1: 478 CH2: 455 3. Check the signal transmission system (slip ring etc.). 3-34 SRW-5000/5500...
Page 129 2. DT gain Auto Adjust Complete 1. Check the bimorph driving circuit on the DT-47 board. CH1: 416 CH2: 417 2. Check the bimorph driving control circuit on the SS-95 board. 3. Check the signal transmission system (slip ring etc.). 3-35 SRW-5000/5500...
Page 130: Sd Out Check Menu
[F3] (AUDIO TST SG) Key Select a signal to be generated from the built-in audio test signal generator of this unit. [F10] (EXIT) Key Exits the SERVO CHECK menu and returns to the MAIN- TENANCE menu. 3-36 SRW-5000/5500...
Page 131 SD OUTPUT CHECK TEST VIDEO DCP TEST : OFF TST SG RAMP VIDEO TEST SG : OFF COLOR BARS BLACK AUDIO TEST SG : OFF AUDIO MULTI BURST WHITE(100%) TST SG 10 STEPS PATHOLOGICAL PULSE & BAR EXIT DIAG 3-37 SRW-5000/5500...
Page 132: Rf Check Menu
ALT + [F1] (TRKING TMRHLD) Key Sets the holding time of the tracking timer. This function is factory use only. Never use this function. [F10] (EXIT) Key Exits the RF CHECK menu and returns to the MAINTE- NANCE menu. 3-38 SRW-5000/5500...
Page 133 NG : –––– AE2 : –––– AG2 : –––– NG : –––– AE2 : –––– AG2 : –––– NH : –––– AF2 : –––– AH2 : –––– NH : –––– AF2 : –––– AH2 : –––– EXIT EXIT DIAG DIAG 3-39 SRW-5000/5500...
Page 134 Advance head H1 Advance head A2 Advance head B2 Advance head C2 Advance head D2 Advance head E2 Advance head F2 Advance head G2 Advance head H2 Advance head A HDCAM Advance head B Advance head C Advance head D 3-40 SRW-5000/5500...
Page 135 NH : – – – – AF2 : – – – – AH2 : – – – – NH : – – – – AF2 : – – – – AH2 : – – – – EXIT EXIT DIAG DIAG 3-41 SRW-5000/5500...
Page 136 7. Press the [F10] (EXIT) key to exit the RF CHECK menu. . To check another channel or mode in the same format, return to step 2. . To perform a check in another format, press the [F10] (EXIT) key once to retrun to step 1. 3-42 SRW-5000/5500...
Page 137 8 Replace the drum assembly if required. . In the tape transport system, adjustment defect or component part installation defect 8 Readjust the tape transport system or reinstall the part. . EQ-94 board defect . Drum assembly defect 3-43 SRW-5000/5500...
Page 138 (10)Clean the drum (rotary heads) with a cleaning cloth referring to Sections 4-2-2 and 4-2-3. Recheck in the [F3] (REC CH CHK) after re-recording any video signal on the tape for two minutes or more. When no abnormality is found, the check is completed. 3-44 SRW-5000/5500...
Page 139: Audio/Video Check Menu
Select a test signal to be generated from the built-in audio test signal generator of this unit. [F5] (TG STATUS) Key Displays the status of the time code generator built in this unit. [F10] (EXIT) Key Exits the AUDIO/VIDEO CHECK menu and returns to the MAINTENANCE menu. 3-45 SRW-5000/5500...
Page 140 SYSTEM EE : BYPASS EE TST SG PLUSE & BAR VIDEO TEST SG : OFF COLOR BARS RAMP AUDIO TEST SG : OFF MULTI BURST(1) BLACK MULTI BURST(2) PATHOLOGI(1) 10 STEPS PATHOLOGI(2) AUDIO TST SG EXIT DIAG STATUS 3-46 SRW-5000/5500...
Page 141 CK74MHz : LOCK To display the status of the HD system reference signal, press the [F8] (HD REF) key. EXIT DIAG INFO. INPUT TIMING GENERATOR STATUS HD REF INFO. HD H-SYNC EXIST : EXIST EXIT DIAG INFO. INPUT 3-47 SRW-5000/5500...
Page 142: Others Check Menu
50-pin parallel remote interface. Also displays the logic level of the input pin. [F7] (PARA-O SETUP) Key Changes the setup data (function settings for input pins) of the 50-pin parallel remote interface. Also displays the logic level of the input pin. 3-48 SRW-5000/5500...
Page 143 2. In the Tele-File CHECK menu, press the [F3] (READ TEST) key. . The check details are displayed. Pressing the [F8] (RESET) key returns all the values to “0”. TOTAL: Reading check counts PASS: OK counts for reading checks FAIL: NG counts for reading checks 3-49 SRW-5000/5500...
Page 144 6. Press the [F10] (EXIT) key to return to the NET- CANCEL SAVE EXIT DIAG WORK SETUP menu. Unless NETWORK SETUP is completed, settings for each SNMP are disabled. When setting SNMP following NETWORK SETUP, power OFF and ON the unit. 3-50 SRW-5000/5500...
Page 145 When an IP address is set for the [F1] (READ ONLY) or [F2] (READ WRITE) key, an SNMP trap is sent to the IP address. When it is necessary to send an IP trap to another ID address, set IP addresses of the [F4] to [F6] keys. 3-51 SRW-5000/5500...
Page 146 . The confirmed text is displayed. 5. Press the [F10] (SAVE/EXIT) key again to return to . The confirmed text is displayed. 5. Press the [F10] (SAVE/EXIT) key again to return to the NETWORK SETUP menu. the NETWORK SETUP menu. 3-52 SRW-5000/5500...
Page 147 NVRAM METER HEAD ROOM M-HEAD AUD LVL MTR : _20dB ROOM _20dB _18dB _16dB _15dB _12dB EXIT DIAG 3. Press the [F1] (NVRAM CTL) key. OTHERS CHECK NVRAM CONTROL NO OPERATION SAVE ALL DATA EXIT DIAG 3-53 SRW-5000/5500...
Page 148 3. Press the [F7] (CLEAR) key while pressing the 34:H 20 01 00 00 00 00 00 MEMORY EXIT [SFT] (SHIFT) key to reset the value being displayed. DIAG CARD 4. Press the [F10] (EXIT) key to return to the NET- WORK SETUP menu. 3-54 SRW-5000/5500...
Page 149 SETUP menu. PARA-I SETUP or PARA-O SETUP is made. To return NV-RAM to the factory-setting data, select “ALL DATA PREVIOUS”, and press the [F10] (EXIT) key. 6. Press the [F10] (EXIT) key to return to the OTHERS CHECK menu. 3-55 SRW-5000/5500...
Page 150 [F8] (LCD GAIN) Key [F9] (SYSTEM MENU) Key (SRW-5000) Performs the gain adjustment of the color display. Sets the operation mode of this unit. Execution Procedure The selectable systems differ according to the VTR 1. On the OTHERS CHECK menu, press the [F8] (LCD settings or option boards.
Page 151 29.97Hz [F4]SYSTEM SIGNAL MODE 422 29.97Hz SYSTEM FREQ 30Hz [F6]FRAME CONVERT 1080/59.94i 50Hz [F7]ACTIVE LINE 1080 SYSTEM 59.94Hz [F8]CANCEL [F9]Exec of Reset VTR Sys SIGNAL 60Hz (STOP & STANDBY OFF/EJECT) FRAME ACTIVE CANCEL EXEC EXIT DIAG CNVERT LINE 3-57 SRW-5000/5500...
Page 152 F9 F10 [F8]CANCEL [F9]Exec of Reset VTR Sys SIGNAL (STOP & STANDBY OFF/EJECT) FRAME ACTIVE CANCEL EXEC EXIT DIAG CNVERT LINE 11. Check that the system is restarted, and turn OFF the POWER switch and turn ON again. 3-58 SRW-5000/5500...
Page 153 [F4]SYSTEM SIGNAL MODE 422 29.97Hz SYSTEM FREQ 30Hz [F6]FRAME CONVERT 1080/59.94i 50Hz [F7]ACTIVE LINE 1080 SYSTEM 59.94Hz [F8]CANCEL [F9]Exec of Reset VTR Sys SIGNAL 60Hz (STOP & STANDBY OFF/EJECT) FRAME ACTIVE CANCEL EXEC EXIT DIAG FORMAT CNVERT LINE F9 F10 3-59 SRW-5000/5500...
Page 154 O r p r e s s [ F 8 ] t o C A N C E L . [F7]ACTIVE LINE 1080 SYSTEM [F8]CANCEL [F9]Exec of Reset VTR Sys SIGNAL (STOP & STANDBY OFF/EJECT) FRAME ACTIVE CANCEL EXEC EXIT DIAG FORMAT CNVERT LINE 3-60 SRW-5000/5500...
Page 155 [F2] (HDCAM-SR) [F2] ALT + [F1] (META DATA) Key on SRW-5500 . In SRW-5000, the meta data line setting menu appears. The setting procedure of SRW-5500 is the same as that of Perform “M-DATA LINE Setting”. SRW-5000. . In SRW-5500, the format selection menu appears.
Page 156 LINE1, LINE2 (D): Line number (decimal) DID (H): Data ID (hexadecimal) SDID (H): Secondary data ID (hexadecimal) 3. Press the [F1] (NVRAM CTL) key. OTHERS CHECK NVRAM CONTROL NO OPERATION SAVE ALL DATA ALL DATA PREVIOUS RESET ALL DATA EXIT DIAG 3-62 SRW-5000/5500...
Page 157 Records in the same phase as reference. +1FRAME: Records with one-frame delay of refer- ence. [F6] (TC INPUT) key Performs phase setting for record time code input. OFF: Records in the same phase as reference. +1FRAME: Records with one-frame delay of refer- ence. 3-63 SRW-5000/5500...
Page 158: Alt Maintenance Menu
Currently not available [F9] (VTR LOG) Key Currently not available [F10] (EXIT) Key Exits the ALT MAINTENANCE menu and returns to the MAINTENANCE menu. ALT + [F2] (PHASE SET) key Performs phase settings for various inputs and outputs. 3-64 SRW-5000/5500...
Page 159: Servo Adjust Menu
[F7] (T REEL O/F) Key the menu returns to the SERVO ADJUST menu. Performs the T reel offset/friction adjustment. [F8] (S REEL TORQUE) Key Performs the S reel torque adjustment. [F9] (T REEL TORQUE) Key Performs the T reel torque adjustment. 3-65 SRW-5000/5500...
Page 160 . When the adjustments are completed normally, the message “Auto Adjust Auto Adjust Complete Complete” is displayed. 5. To save the adjusted data, press the [F1] (NVRAM CTL) key to display the NV-RAM CONTROL menu, and execute “SAVE ALL DATA”. 3-66 SRW-5000/5500...
Page 161 T REEL T REEL OFFSET/FRICTION AUTO CAPSTN S REEL T REEL T REEL S REEL EXIT Press SET key. DIAG TORQUE TORQUE S REEL T REEL CAPSTN S REEL T REEL T REEL S REEL EXIT DIAG TORQUE TORQUE 3-67 SRW-5000/5500...
Page 162 [F9] (T REEL TORQUE) Key Performs the T reel torque adjustment. NVRAM SERVO ADJUST T REEL TORQUE AUTO Press SET key. S REEL T REEL CAPSTN S REEL T REEL S REEL T REEL EXIT DIAG TORQUE TORQUE 3-68 SRW-5000/5500...
Page 163 If “Auto Adjust Failure” is displayed, refer to “For Automatic Adjustment SERVO ADJUST S REEL FG DUTY Failure” on page 3-75. Auto Adjust Complete 4. To save the adjusted data, press the [F1] (NVRAM CTL) key to display the NV-RAM CONTROL menu, and execute “SAVE ALL DATA”. 3-69 SRW-5000/5500...
Page 164 . When the saving of the adjusted data is completed, Performs the RF switching position adjustment in HDCAM format. the menu returns to the ALT SERVO ADJUST menu. [F10] (EXIT) Key Exits the ALT SERVO ADJUST menu and returns to the ALT MAINTENANCE menu. 3-70 SRW-5000/5500...
Page 165 [F3] (T REEL GAIN) Key Performs the T reel QPL gain adjustment. NVRAM ALT SERVO ADJUST T REEL QPL GAIN CAPSTN GAIN Press SET key. T REEL GAIN TENSN OFFSET RF SW RF SW EXIT DIAG POS SR POS HD SRW-5500 3-71 SRW-5000/5500...
Page 166 If “Auto Adjust Failure” is displayed, refer to “For Automatic Adjustment Failure”on page 3-75. ALT SERVO ADJUST CAPSTAN QPL GAIN Auto Adjust Complete 4. To save the adjusted data, press the [F1] (NVRAM CTL) key to display the NV-RAM CONTROL menu, and execute “SAVE ALL DATA”. SRW-5500 3-72 SRW-5000/5500...
Page 167 Failure” on page 3-75. 5. To save the adjusted data, press the [F1] (NVRAM CTL) key to display the ALT SERVO ADJUST RF SWITCHING POS. NV-RAM CONTROL menu, and execute “SAVE ALL DATA”. Auto Adjust Complete PG : 2514 SRW-5500 3-73 SRW-5000/5500...
Page 168 Failure” on page 3-75. 5. To save the adjusted data, press the [F1] (NVRAM CTL) key to display the ALT SERVO ADJUST RF SWITCHING POS. NV-RAM CONTROL menu, and execute “SAVE ALL DATA”. Auto Adjust Complete PG : 2514 3-74 SRW-5000/5500...
Page 169 [F6] (S REEL O/F) [F8] (S REEL TORQUE) When “# S REEL TROUBLE #” is displayed: 8 Execute the S reel FG duty adjustment: [F3] (S REEL FG) again. 8 Check the S reel motor driver circuit on the DR-508 board. 3-75 SRW-5000/5500...
Page 170: Dt/Sat Adjust Menu
Performs the automatic adjustment of the SAT signal playback gain in HDCAM format. [F7] (HDSR DT MES) Key Measures RF envelope of the HDCAM SR format DT head. [F10] (EXIT) Key Exits the DT/SAT ADJUST menu and returns to the ALT MAINTENANCE menu. 3-76 SRW-5000/5500...
Page 171 SAVE ALL DATA: Saves the adjusted data on the NV-RAM. Normally select this operation. 3. Press the [F10] (EXIT) key to save the adjusted data to the NV-RAM. . When the saving of the adjusted data is completed, the menu returns to the DT/SAT ADJUST menu. 3-77 SRW-5000/5500...
Page 172 Check that the RF ENVELOPE signal passes through TP1310/1311 on the SS- 95 board. . If it does not: Check the EQ-94 board. . If it does: Check the SS-95 board. 4. If the DT gain adjustment failed Check the SS-95 and DT-47 boards. 3-78 SRW-5000/5500...
Page 173 Check that the RF ENVELOPE signal passes through the test point TP1310/ 1311 on the SS-95 board. . If it does not: Check the EQ-94 board. . If it does: Check the SS-95 board. 4. If the DT gain adjustment failed Check the SS-95 and DT-47 boards. 3-79 SRW-5000/5500...
Page 174 3. Play back the alignment tape, and check that the SAT envelope signal passes through TP1001/1003 on the SS-95 board. . If it does not: Check the EQ-94 board. . If it does: Check if the alignment tape is abnormal (recording error or CTL variation). 3-80 SRW-5000/5500...
Page 175 3. Play back the alignment tape, and check that the SAT envelope signal passes through TP1001/1003 on the SS-95 board. . If it does not: Check the EQ-94 board. . If it does: Check if the alignment tape is abnormal (recording error or CTL variation). 3-81 SRW-5000/5500...
Page 176 2. Check that the switches S802-1 to 8 are all OFF on the SS-95 board, referring to Section 1-14. If not, set all the switches to OFF, and perform the measurement again. If normal, the measurements are completed. 3-82 SRW-5000/5500...
Page 177: Sd Out Adjust Menu
LEVEL) key several times to change the setting. OFF: Normal state Outputs the COLOR BARS test signal. The test signal can be recorded on a tape. SD OUTPUT ADJUST VIDEO SDI PLL : OFF LEVEL VIDEO LEVEL : OFF EXIT DIAG 3-83 SRW-5000/5500...
Page 178: Rf Adjust Menu
[F7] (FWD PLL ADJ) Key Adjusts the VCO free-running frequency of the playback PLL circuit for the FWD mode. [F8] (REV PLL ADJ) Key Adjusts the VCO free-running frequency of the playback PLL circuit for the REV mode. 3-84 SRW-5000/5500...
Page 179 When a cassette tape has been inserted, eject it before selecting a format. 2. Press the [F2] (RF ALL ADJ) key to display the RF ALL ADJUST menu. NVRAM RF ADJUST All Adjust [HDCAM-SR] Set HR5-1B alignment tape. LIST EXIT DIAG 3-85 SRW-5000/5500...
Page 180 Menu Upper level: Normal adjustment time Lower level: Tape amount required (Transport mode) RF ALL ADJUST About 20 seconds/ALL Adjustment time (PLAY) NVRAM RF ADJUST All Adjust [HDCAM-SR] Press SET key. LIST EXIT DIAG 3-86 SRW-5000/5500...
Page 181 “OK” or “NG” is displayed as an adjustment result and the adjustment is completed to the [F8] : REV PLL ADJ. When the HDCAM SR format is selcted in SRW-5000, the message “Continue REC CURRENT?” is displayed. When the HDCAM SR or HDCAM format is selcted in SRW-5500, the message “Continue REC CURRENT?”...
Page 182 Advance head D2 Advance head E2 Advance head F2 Advance head G2 Advance head H2 Confidence head A HDCAM Confidence head B Confidence head C Confidence head D Advance head A Advance head B Advance head C Advance head D 3-88 SRW-5000/5500...
Page 183 Menu Upper level: Normal adjustment time Lower level: Tape amount required (Transport mode) REC ADJUST About 10 seconds/ALL Adjustment time (REC) 3-89 SRW-5000/5500...
Page 184 When the adjusted data is not to be saved, select “NO OPERATION”, and press the [F10] (EXIT) key. . When the saving of the adjusted data is completed, the message “Save Complete” is displayed and returns to the RF ALL ADJUST menu. 10. Eject the tape. 3-90 SRW-5000/5500...
Page 185 [NG List : Total 0] : Advance A1 : OK LIST EXIT DIAG 14. To save the adjusted data, perform the above steps 8 to 10. If the adjustment result has an NG, do not save the adjusted data on the NV-RAM. 3-91 SRW-5000/5500...
Page 186 Adjusts the VCO free-running frequency of the playback PLL circuit for the FWD mode. ALL CH EXIT DIAG NVRAM RF ADJUST FWD PLL [HDCAM-SR] To adjust all channels, press F6 key. To select the channel, press F7 key. ALL CH EXIT DIAG 3-92 SRW-5000/5500...
Page 187 Set HR5-1B alignment tape. ALL CH EXIT DIAG [F9] (AD GAIN) Key Adjusts the gain for the A/D conversion of the playback RF signal. NVRAM RF ADJUST REV PLL [HDCAM-SR] Set HR5-1B alignment tape. ALL CH EXIT DIAG 3-93 SRW-5000/5500...
Page 188 When a cassette tape has been inserted, eject it before selecting a format. 2. Press the [F3] (VCA ADJ) key to display the VCA ADJUST menu. NVRAM RF ADJUST [HDCAM-SR] Set HR5-1B alignment tape. ALL CH EXIT DIAG 3-94 SRW-5000/5500...
Page 189 Adjustment time (REV) AD GAIN ADJUST About 10 min./ALL, about 25 sec./channel Adjustment time (PLAY) NVRAM HDCAM-SR FORMAT RF ADJUST [HDCAM-SR] To adjust all channels, press F6 key. To select the channel, press F7 key. ALL CH EXIT DIAG 3-95 SRW-5000/5500...
Page 190 Advance head D2 Advance head E2 Advance head F2 Advance head G2 Advance head H2 Confidence head A HDCAM Confidence head B Confidence head C Confidence head D Advance head A Advance head B Advance head C Advance head D 3-96 SRW-5000/5500...
Page 191 DIAG (2) Press the [F10] (EXIT) key while pressing the [SFT] (SHIFT) key, and then press the [F10] (EXIT) key again to return to the VCA ADJUST menu. To continue the adjustment, press the [F10] (EXIT) key only. 3-97 SRW-5000/5500...
Page 192 When the adjusted data is not to be saved, select “NO OPERATION”, and press the [F10] (EXIT) key. . When the saving of the adjusted data is completed, the message “Save Complete” is displayed and returns to the VCA ADJUST menu. 10. Eject the tape. 3-98 SRW-5000/5500...
Page 193 8 Replace the drum assembly as required. . In the tape transport system adjustment defect or compo- nent part installation defect 8 Readjust the tape transport system or reinstall the part. . EQ-94 board defect . Drum assembly defect 3-99 SRW-5000/5500...
Page 195: Periodic Maintenance And Inspection
The numbers in the illustration correspond to the table in the next page. 2Cleaning roller 2Video head cleaner assembly 7Pinch press assembly 1Drum assembly 5Pinch roller assembly 5S reel motor assembly 6T reel motor assembly 8Fan motors (plug-in board) 9Power supply unit 0Fan motor (MD) 0Fan motor (MD) SRW-5000/5500...
Page 196: Periodic Replacement And Check Item Table
Hours meter Reference No. Replacement parts (Menu item) (Section) Part No. /Part name Q’ty 1 Drum assembly Drum rotating time A-8347-488-A (SRW-5000) (DRUM RUNNING) (Check: 6) DRUM DHH-05A-R A-1074-061-A (SRW-5500) DRUM DHH-06A-R 2 Cleaning roller Drum rotating time _ R0...
Page 197 A-8345-841-A assembly (THREADING) CASSETTE COMPARTMENT ASSY (S-RP) !-Gear box assembly !,CL guide rall ![Ring roller !.Cassette compartment assembly !\T tension regulator !=Threading ring assembly ![Ring roller ![Ring roller B !;T drawing arm assembly !]S tension !'Pinch arm guard regulator SRW-5000/5500...
Page 198: Hours Meter
1. Press the DIAG button while pressing the [SFT] (SHIFT) key in the HOME menu to display the MAINTENANCE INFORMATION menu. . The hours meter will be displayed on the color display. 2. To exit the MAINTENANCE INFORMATION menu, press the [F10] (EXIT) key. SRW-5000/5500...
Page 199: Cleaning
2. Preparation 1. Turn the power off. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 4. Open the AE-31 board. (Refer to a figure in Section 5-1-2.) SRW-5000/5500...
Page 200 Full-erase head/CTL head AT head/AT erase head TG-3 TG-7 Rotary heads TG-0 Tape cleaner TG-8 Upper drum TG-1 Cassette support Cassette support TG-6 TG-10 Pinch roller Lower drum TG-5 Cassette support Slant guide Cassette support Cassette compartment Compartment block SRW-5000/5500...
Page 201: Rotary Heads Cleaning
3. After cleaning, wipe them using a dry cleaning cloth two or three times. Rotary heads Cleaning cloth Video Heads Cleaning SRW-5000/5500...
Page 202: Tape Running Surface Of Upper Drum Cleaning
. Pay careful attention when cleaning the bottom edge of the upper drum. . Also, careful for the flexible card wire of the brush slip ring assembly. 3. After cleaning, wipe them using a dry cleaning cloth two or three times. Tape-running surface Video Heads Cleaning SRW-5000/5500...
Page 203: Tape Running Surface Of Lower Drum And Lead Surface Cleaning
3. After cleaning, wipe them using a dry cleaning cloth two or three times. Lower drum's tape-running surface Drum lead surface Skewer Drum lead surface Cleaning cloth Lower drum's tape-running surface Tape-running Surface of Lower Drum and Lead Surface Cleaning SRW-5000/5500...
Page 204: Stationary Heads Cleaning
AT, AT erase, CTL, and full-erase heads. 2. After cleaning, wipe them using a dry cleaning cloth two or three times. AT head assembly Cleaning AT head AT erase head CTL/FE head assembly Cleaning Full-erase head CTL head Stationary Heads Cleaning 4-10 SRW-5000/5500...
Page 205: Tape Running System And Tape Cleaner Cleaning
3. After cleaning, clean them using a dry cleaning cloth two or three times. Capstan TG-4 TG-3 (Exit guide) TG-9 TG-8(T-TEN) TG-7 TG-10 TG-0 Slant guide Tape cleaner TG-2 TG-5 (Entrance guide) TG-1 (S-TEN) TG-6 Pinch roller (Threading end mode) Tape-running System and Tape Cleaner Cleaning 4-11 SRW-5000/5500...
Page 206: Cassette Compartment And Cassette Supports Cleaning
4. Clean the four cassette supports on the mechanical deck using a dry cloth (or gauze). 5. Reattach the cassette compartment. (Refer to Section 1-5.) Cassette compartment assembly Cassette support Cassette support Compartment block Cassette support Cassette support Cassette Compartment Cleaning 4-12 SRW-5000/5500...
Page 207: General Information For Parts Replacement
Pinch Roller Gear Box Assembly/Threading Motor 5-17 Pinch Press Assembly Threading Ring Assembly 5-18 Capstan Motor 5-10 S Tension Regulator Assembly 5-19 Reel Table Assembly 5-11 T Tension Regulator Assembly 5-20 Brake Assembly (S) 5-12 T Drawer Assembly 5-21 SRW-5000/5500...
Page 208 Part name Section Part name Section Fan Motor (Plug-in Boards) 5-23-1 Lamp Unit 5-26-2 Fan Motor (MD) 5-23-2 Organic EL Indicator Module 5-27 Power Supply Unit 5-24 Inverter Unit 5-28 Dial Assembly 5-25 PC Card Adaptor 5-29 LCD Unit 5-26-1 SRW-5000/5500...
Page 209 Section 5-30-17 Section 1-25-24 PC-70 Section 1-5 (Replace by the Section 1-25-25 Cassette Compartment Assembly.) PTC-101 Refer to Section 5-25 Section 1-25-26 (Replace by the Search Dial Assembly.) PTC-102 Section 5-17 (Replace by the Section 1-25-27 Gear Box Assembly.) SRW-5000/5500...
Page 210: Threading End Mode And Unthreading End Mode
AT head TG-3 (Exit guide) TG-8 (T tension regulator) M gear TG-9 TG-6 TG-4 Capstan Pinch roller TG-5 (Threading roller) TG-1 (S tension regulator) TG-0 Full erase head TG-2 TG-10 Slant guide Tape cleaner CTL head Threading End Mode SRW-5000/5500...
Page 211 M gear AT head TG-3 (Exit guide) TG-8 (T tension regulator) TG-7 TG-4 Capstan Full erase head TG-0 Tape cleaner CTL head TG-2 TG-6 Slant guide TG-10 TG-1 (S tension regulator) Pinch roller TG-5 (Threading roller) Unthreading End Mode SRW-5000/5500...
Page 212: L Cassette Position And S Cassette Position
C until it stops lightly by fingers. Be careful not to turn the gear excessively. Or the gear locks and the reel shift operation can not be made. S1002 SS-95 board S reel table T reel table Gear L Cassette Position SRW-5000/5500...
Page 213 D until it stops lightly by fingers. Be careful not to turn the gear excessively. Or the gear locks and the reel shift operation can not be made. S1002 SS-95 board S reel table T reel table Gear S Cassette Position SRW-5000/5500...
Page 214: Basic Knowledge
Oil (5 mm in depth) 4. Stop Washer and E Ring It should not be used the stop washer and E ring once again. It is recommended checking a required stop washer and E ring before replacement, and preparing more than required number. SRW-5000/5500...
Page 215: Drum Assembly Replacement
. Hexagonal wrench driver (2.5 mm): 7-700-766-04 . Torque screwdriver (6 kg.cm) (JB-5251): J-6252-510-A . Torque screwdriver (12 kg.cm) (JB-5252): J-6252-520-A . Torque screwdriver’s hexagonal bit (d = 2.5 mm, l = 120 mm): J-6251-090-A . Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 SRW-5000/5500...
Page 216 CN220 on the DT-47 board. Flexible board (5) Pull out the EQ-94 board and set the board EQ-94 board onto the other plug-in boards without discon- necting the harnesses from the EQ-94 board. (Refer to Section 1-12.) 5-10 SRW-5000/5500...
Page 217 AT head or peripheral tape guides. Send down the drum harnesses . Becareful not to touch the disconnected Drum harnesses into the reverse-side harness to the AT head or peripheral tape side of the mechanical deck. guides. Remove the Drum Assembly 5-11 SRW-5000/5500...
Page 218 After cleaning, wipe with a dry cleaning cloth. Fixing screw (Cleaning) Positioning hole (Cleaning) Fixing screw (Cleaning) . MD base assembly Positioning pin (Cleaning) Screw hole (Cleaning) Screw hole (Cleaning) Positioning pin Screw hole (Cleaning) (Cleaning) Cleaning 5-12 SRW-5000/5500...
Page 219 AT head or peripheral tape guides at that time. Drum harness(30P) . Be careful not to put the harnesses between the drum motor portion and the MD base Positioning pins assembly. (3) Confirm that the drum assembly is firmly inserted into the positioning pins. 5-13 SRW-5000/5500...
Page 220 (Refer to Sections 4-2-3 and 4-2-4.) (2) Lower drum’s tape running surface and lead surface (Refer to Section 4-2-5.) C3 x 8 After cleaning, wipe with a dry cleaning cloth. CN220 Edge holder DT-47board Flexible board Attach the Drum Assembly 5-14 SRW-5000/5500...
Page 221 [F1] (DRUM MOTOR) of the ALT SERVO CHECK menu 8. Adjusting the Tape Running Refer to Sections 6-2 to 6-11. 9. Confirming the Tape Running Refer to Section 6-12. 10. Electrical Adjustment after Replacing the Drum Refer to Section 7-2. 5-15 SRW-5000/5500...
Page 222: Brush Slip Ring Assembly Replacement
(3) Turn the brush slip ring assembly upside DT-47 board down, and take out the two screws. Use care not to fall the screws into the cover of the brush slip ring assembly. CN220 Remove the Brush Slip Ring Assembly 5-16 SRW-5000/5500...
Page 223 Never apply excessive force to the cover. (4) Connect the flexible board into the connector CN220 on the DT-47 board, then lock. CN220 Tightening torque : 14.7 x 10 N.m {1.5 kgf.cm} Attach the Brush Slip Ring Assembly 5-17 SRW-5000/5500...
Page 224: Cleaning Roller And Video Head Cleaner Assembly Replacement
Preparation 1. Turn off the power. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 4. Open the AE-31H board. (Refer to the figure in Section 5-1-2.) 5-18 SRW-5000/5500...
Page 225 At this time, confirm that there is no vertical play. Do not reverse the direction of the cleaning roller. Narrow (white) The height between the cleaing roller and head is shifted in this case. Cleaning roller Wide (gray) CR spacer Replace the Cleaning Roller 5-19 SRW-5000/5500...
Page 226 A (counterclockwise). (4) Fill in the hours of the cleaning roller re- placement on the hours label sticked on the video head cleaner assembly. Full-erase head Attach the Video Head Cleaner Assembly 5-20 SRW-5000/5500...
Page 227 (Specification 3) A = Clearance exists. Spec 1 : B = Clearance exists. Spec 2 : Ratchet bracket Iron core Arm plate assembly Spec 3 : C = Clearance exists. Adjust the Cleaning Roller Position 5-21 SRW-5000/5500...
Page 228 (or equivalent). Viddeo head cleaner assembly Harness Clamper Full-erase head Connect the Harness Adjustment after Replacement 7. Confirm the Cleaning Solenoid Operation Refer to Section 3-3-4. [F6] (CLEAN PLG) of the ALT SERVO CHECK menu 5-22 SRW-5000/5500...
Page 229: At Head Cleaner Replacement
1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 4. Open the AE-31H board. (Refer to the figure in Section 5-1-2.) 5-23 SRW-5000/5500...
Page 230 (2) Fix the CL arm assembly by a new stop Spring washer. Stop washer (2.3): 3-669-596-00 Remove/Attach the CL Arm Assembly Be careful not to touch the tools to the drum or peripheral tape guides when attaching the stop washer. 5-24 SRW-5000/5500...
Page 231 . The cleaning roller cleans the CTL/TC head and capstan motor shaft. AT head CL arm assembly M gear CL guide rail Confirm the CL Arm Assembly Operation 4. Confirming the Threading Operation Refer to Section 3-3-4. [F7] (THREAD MOTOR) of the SERVO CHECK menu 5-25 SRW-5000/5500...
Page 232: Ctl Head Or Full-Erase Head Replacement
. Torque screwdriver’s bit (+2 mm, l = 75 mm): J-6323-420-A Preparation 1. Turn the power off and disconnect the power code. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 5-26 SRW-5000/5500...
Page 233 4. Adjusting the Tape Running Refer to Sections 6-2 to 6-11. 5. Confirming the Tape Running Refer to Section 6-12. 6. Adjusting the Drum Phase Refer to Section 7-2-3. 7. Full Erasure Current Check Refer to Section 8-8-4. 5-27 SRW-5000/5500...
Page 234: At Head Assembly Replacement
. Torque screwdriver’s bit (+2 mm, l = 75 mm): J-6323-420-A Preparation 1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 5-28 SRW-5000/5500...
Page 235 . Be careful not to damage the AT head surface. Remove/Attach the AT Head Assembly (3) Align the bosses of the chassis in the center of slotted holes and tighten with the two screws. (4) Connect the harness to the connector of the AT head assembly. 5-29 SRW-5000/5500...
Page 236 After cleaning, wipe with a dry cleaning cloth. Reattach the CL Guide Rail Adjustment after Replacement 6. Adjusting the Tape Running Refer to Sections 6-2 to 6-11. 7. Electrical Adjustment after Replacing the AT Head Refer to Section 7-3. 5-30 SRW-5000/5500...
Page 237: Pinch Roller Replacement
. Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 Preparation 1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 5-31 SRW-5000/5500...
Page 238 (3) Fix the pinch arm assembly by a new stop washer. Stop washer (2.3): 3-660-596-00 Be careful not to touch the tools to the peripheral tape guides when attaching the stop washer. 5-32 SRW-5000/5500...
Page 239 Be sure to perform the confirmation after fixing the pinch arm assembly by the new stop washer. 4. Cleaning Clean the pinch roller and TG-5 guide surfaces with a cleaning cloth moistened with cleaning fluid. (Refer to Section 4-2-6.) 5-33 SRW-5000/5500...
Page 240 [F3] (PINCH PLG) of the ALT SERVO CHECK menu 7. Adjusting the Tape Running at Drum Exit Side Press arm (B) Refer to Section 6-12-2. Iron core Press arm (A) Spec : A = Clearance exists Confirm the Pinch Press Clearance 5-34 SRW-5000/5500...
Page 241: Pinch Press Assembly Replacement
1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 4. Open the AE-31H board. (Refer to the figure in Section 5-1-2.) 5-35 SRW-5000/5500...
Page 242 (1) Reconnect the harnesses to the four connec- tors CN216, CN231 and CN233 on the HN- 268 board. (2) Fix the harnesses with the bundling band (or Remove/Attach the Pinch Press Assembly an equivalent) avoiding contact to the drive portion of the gearbox assembly. 5-36 SRW-5000/5500...
Page 243 Confirm the Pinch Press Clearance Adjustment after Replacement 6. Confirming the Pinch Roller Solenoid Operation Refer to Section 3-3-4. [F3] (PINCH PLG) of the ALT SERVO CHECK menu 7. Adjusting the Tape Running at Drum Exit Side Refer to Section 6-12-2. 5-37 SRW-5000/5500...
Page 244: Capstan Motor Replacement
1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 4. Open the AE-31H board. (Refer to the figure in Section 5-1-2.) 5-38 SRW-5000/5500...
Page 245 These screws should not be removed neces- sarily. (4) Open the DR-508 board in the arrow direc- tion. DR-508 board Open the board slowly so that excessive force is not applied to the connected harnesses. Open the DR-508 Board 5-39 SRW-5000/5500...
Page 246 (2) Tighten the two screws while holding the capstan motor by hand. Capstan motor Tightening torque: 78.4 x 10 {8.0 kgf.cm} (3) Reconnect the harness disconnected in (1) of step 3 to the connector of the capstan motor. Harness Remove/Attach the Capstan Motor 5-40 SRW-5000/5500...
Page 247 (Refer to Section 1-3-2.) (7) Restore the unit to the original position. 6. Cleaning Clean the capstan motor shaft with a cleaning cloth moistened with cleaning fluid. (Refer to Section 4-2-6.) After cleaning, wipe with a dry cleaning cloth. 5-41 SRW-5000/5500...
Page 248 [F9] (CAPSTN MOTOR) of the SERVO CHECK menu 10. Performing the Servo Adjustment Refer to Section 3-4-2. [F2] (AUTO ADJ) of the SERVO ADJUST menu 11. Adjusting the Tape Running at Drum Exit Side Refer to Section 6-12-2. 5-42 SRW-5000/5500...
Page 249: Reel Table Assembly Replacement
. Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 Preparation 1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 5-43 SRW-5000/5500...
Page 250 Cleaning the reel motor shaft. S-reel: Poly-slider washer (t = 0.13 mm) x1 Sony part No. : 3-701-441-01 Poly-slider washer (t = 0.25 mm) x1 Sony part No. : 3-701-441-11 T-reel: Poly-slider washer (t = 0.13 mm) x1 Sony part No.
Page 251: Brake Lining Replacement
Remove/Attach the Brake Lining ment is removed. (1) Turn on the power. (2) While the reel table is rotating, check that the brake lining does not contact with the reel table at the reel tables of S and T sides. 5-45 SRW-5000/5500...
Page 252: Reel Motor Assembly Replacement
. Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 Preparation 1. Turn the power off and disconnect the power cord. 2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) 5-46 SRW-5000/5500...
Page 253 ME wire from the plate holder (T) assembly. T drawer assembly (4) Remove the ME wire from the T drawer assembly as shown in the figure. Holes Plate holder (T) assembly Wire cover Claw Remove the ME Wire 5-47 SRW-5000/5500...
Page 254 The reel motor assembly cannot be removed in the S or T cassette position. (3) Remove the screw to remove the shaft holder. Gear Reel motor assembly Notch Guide Plate holder assembly This figure shows the T side. Remove the Shaft Holder 5-48 SRW-5000/5500...
Page 255 RS table block assembly. Remove/Attach the Reel Motor Assembly (2) Pass the ME wire and the lug terminal through the plate holder (T) assembly. (3) Insert the slide shaft in the motor holder assembly. 5-49 SRW-5000/5500...
Page 256 (2) Confirm that the reel motor assembly moves smoothly when bringing to the S cassette position and L cassette position. (As for the method of shifting the reel motor Slide shafts Hole assembly, refer to Section 5-1-3.) Reattach the Shaft Holder and Apply Grease 5-50 SRW-5000/5500...
Page 257 [F5] (S REEL MOTOR) and [F6] (T REEL MOTOR) of the SERVO CHECK menu 13. Performing Servo Adjustment Refer to Section 3-4-2. [F2] (AUTO ADJ) of the SERVO ADJUST menu 14. Adjusting the Tape Running at Drum Entrance Side Refer to Section 6-12-1. 5-51 SRW-5000/5500...
Page 258: Reel Shift Motor Replacement
2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) Removal 1. Removing the Reel Motor Assemblies Remove the reel motor assemblies of the S side and T side. (Refer to steps 1 to 4 in Section 5-13.) 5-52 SRW-5000/5500...
Page 259 6. Confirming the Tape Running at Drum Operation Entrance Side (1) Turn the power on. Refer to Section 6-12-1. (2) Press the switch S1002 on the SS-95 board and check if the reel shift motor operates smoothly. (Refer to Section 5-1-3.) 5-53 SRW-5000/5500...
Page 260: Reel Shift Gear Replacement
Remove the reel motor assemblies of the S side and T side. (Refer to steps 1 to 4 in Section 5-13.) 2. Removing the Motor Holder Assembly Remove the motor holder assemblies of the S side and T side. (Refer to step 2 in Section 5-14.) 5-54 SRW-5000/5500...
Page 261 9. Confirming the Reel Shift Motor Entrance Side Operation Refer to Section 6-12-1. (1) Turn the power on. (2) Press the switch S1002 on the SS-95 board and check if the reel shift motor operates smoothly. (Refer to Section 5-1-3.) 5-55 SRW-5000/5500...
Page 262: Tape Guide Replacement
Refer to Section 5-18. Refer to “Adjustment after Replacement” in Section 5-18. TG-10 T drawer assembly Refer to Section 5-21. Refer to “Adjustment after Replacement” in Section 5-21. Slant guide For the exploded views, refer to the maintenance manual volume 2. 5-56 SRW-5000/5500...
Page 263: S Plate Assembly Replacement
Clamper assembly. PWH3 x 8 Tape end sensor As the edge of tape cleaner is sharp, use great care to avoid a hand cut. Tape cleaner S plate (At the attaching) assembly Pins Remove/Attach the S Plate Assembly 5-57 SRW-5000/5500...
Page 264 (3) Fix the remaining harnesses disconnected in (2) of step 1 to the clamper Adjustment after Replacement 3. Adjusting the Tape Running at Drum Entrance Side Refer to Section 6-12-1. Clamper Fix the Harnesses 5-58 SRW-5000/5500...
Page 265: Gear Box Assembly Replacement
Turn the M gear of the gear box assembly in the arrow direction to shift the TG-9 to the position as shown in the figure. Move the TG-9 so that enough space to remove the gear box assembly is made. TG-9 Shift the TG-9 5-59 SRW-5000/5500...
Page 266 7. Reattaching the Video Head Cleaner Assembly Reattach the video head cleaner assembly. (Refer to steps 4 to 6 in Section 5-4.) Adjustment after Replacement 8. Confirming the Threading Motor Operation Refer to Section 3-3-4. [F7] (THREAD MOTOR) of the SERVO CHECK menu 5-60 SRW-5000/5500...
Page 267: Threading Ring Assembly Replacement
[F4] (TENSN OFFSET) of the ALT SERVO ADJUST menu 31. Confirming the Pinch Press Clearance (Refer to step 5 in Section 5-9.) 32. Adjusting the Tape Running (Refer to Sections 6-2 to 6-12.) Tools . Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 5-61 SRW-5000/5500...
Page 268 AT head assembly. (2) Disconnect the harness from the connector of the full-erase head. (3) Disconnect the harness from the connector of the CTL head. Harness DT-47 board CN220 Flexible board Disconnect the Flexible Board and the Harnesses 5-62 SRW-5000/5500...
Page 269 9. Removing the T Drawer Assembly Remove the T drawer assembly. (Refer to steps 1 and 2 in Section 5-21.) 10. Removing the Gear Box Assembly Remove the gear box assembly. (Refer to steps 1 to 4 in Section 5-17.) 5-63 SRW-5000/5500...
Page 270 (portion 16. Confirming the Threading Ring Operation Turn the portion B of the threading ring assembly vertically with fingers and confirm that the threading ring and the three ring rollers rotate smoothly while repeating the threading and unthreading. 5-64 SRW-5000/5500...
Page 271 25. Reattaching the PA Guard (1) Put the PA guard through the cassette brace, then match the pins with the holes of the MD base assembly. (2) Tighten the one screw. Tightening torque: 78.4 x 10 {8.0 kgf.cm} 5-65 SRW-5000/5500...
Page 272 Connect the Flexible Board and the Harnesses Refer to Section 3-4-2. [F4] (TENSN OFFSET) of the ALT SERVO ADJUST menu 31. Confirming the Pinch Press Clearance Refer to step 5 in Section 5-9. 32. Adjusting the Tape Running Refer to Sections 6-2 to 6-12. 5-66 SRW-5000/5500...
Page 273: S Tension Regulator Assembly Replacement
2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) Removal 1. Removing the S Plate Assembly Remove the S plate assembly. (Refer to step 1 in Section 5-16-1.) 5-67 SRW-5000/5500...
Page 274 (5) Check that the harness is not on the cassette compartment mounting surface (shaded Positioning pin portion in the figure). 4. Reattaching the S Plate Reattach the S plate assembly. Positioning hole Cleaning (Refer to step 2 in Section 5-16-1.) Attach the S Tension Regulator Assembly 5-68 SRW-5000/5500...
Page 275 Adjustment after Replacement 5. Performing the Tension Offset Adjustment Refer to Section 3-4-2. [F4] (TENSN OFFSET) of the ALT SERVO ADJUST menu 6. Adjusting the Tape Running Refer to Sections 6-2 to 6-12. 5-69 SRW-5000/5500...
Page 276: T Tension Regulator Assembly Replacement
2. Turn the power off and disconnect the power cord. 3. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 4. Remove the cassette compartment. (Refer to Section 1-5.) 5. Open the AE-31H board. (Refer to the figure in Section 5-1-2.) 5-70 SRW-5000/5500...
Page 277 Remove the two screws fixing the EQ harness retainer and remove the EQ harness retainer. The screw (PWH3 x 8) fixes the EQ harness retainer with the DT-47 board. DT-47 board Flexible board CN220 Disconnect the Flexible Board and EQ Harness Retainer 5-71 SRW-5000/5500...
Page 278 CN207 on the Harness clamp T tension regulator TR-120 board. assembly (2) Remove the two screws and remove the T Harness tension regulator assembly in the arrow TR-120 board direction. CN207 Remove the T Tension Regulator Assembly 5-72 SRW-5000/5500...
Page 279 (2) Confirm that the roller of the T tension Threading ring assembly regulator assembly does not come off from the threading ring and operates normally. T Tension Regulator Assembly Operation If the above items cannot be satisfied, remove and attach the T tension regulator assembly again. 5-73 SRW-5000/5500...
Page 280 Reattaching the EQ Harness Retainer and Flexible Board Adjustment after Replacement 11. Performing the Tension Offset Adjustment Refer to Section 3-4-2. [F4] (TENSN OFFSET) of the ALT SERVO ADJUST menu 12. Confirming the Tape Running at Drum Exit Side Refer to Section 6-12-2. 5-74 SRW-5000/5500...
Page 281: T Drawer Assembly Replacement
1. Set the unit into the unthreading end mode. (Refer to step 2 in Section 5-1-2.) 2. Turn the power off and disconnect the power cord. 3. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 4. Remove the cassette compartment. (Refer to Section 1-5.) 5-75 SRW-5000/5500...
Page 282 (B) while turning the T Positioning boss (A) T drawer drawer assembly in the arrow C direction. assembly Threading ring assembly Positioning boss (B) Positioning boss (A) Positioning hole (B) Positioning hole (A) Remove the T Drawer Assembly 5-76 SRW-5000/5500...
Page 283 (5) Hang the harness on the hook of the T drawer assembly to fasten it. Positioning boss (A) Be careful not to apply excessive force to the adjusting arm. Positioning hole (B) Positioning hole (A) Attach the T Drawer Assembly 5-77 SRW-5000/5500...
Page 284 (3) Turn the T reel table while pressing the reel brake assembly in the arrow direction, and confirm that the T reel table rotates smoothly Brake assembly without contacting with the ME arm. Wire holder Confirm the ME Wire Operation 5-78 SRW-5000/5500...
Page 285 T drawer assembly again. Surface B Roller Threading ring At the unthreading state, the lower surface of the roller does not touch with the surface B of the threading ring. Confirm the T Drawer Assembly Operation 5-79 SRW-5000/5500...
Page 286 (2) Then put the unit into PLAY mode, and check again that the tape running condition satisfies the specification at TG-10 guide. TG-10 guide If the specification is not satisfied, repeat steps 8 Adjust the Slant Guide Slantness and 9 mentioned above. 5-80 SRW-5000/5500...
Page 287: Cassette Compartment Motor Replacement
2. Remove the upper lid (front) assembly. (Refer to Section 1-3-1.) 3. Remove the cassette compartment. (Refer to Section 1-5.) Tools . L wrench (Across flat has 0.89 mm): 7-700-736-06 . Grease (SGL-601): 7-651-000-10 . Cleaning cloth: 3-184-527-01 . Cleaning fluid: 9-919-573-01 . Calipers (or the equivalent) 5-81 SRW-5000/5500...
Page 288 Motor joint 5. Removing the Spacer and Disconnecting the Harness (1) Remove the spacer. Spacer Harness's wires (2) Unsolder and disconnect the harness’s wires from the motor. Cassette compartment motor Remove the Cassette Compartment Motor (2) 5-82 SRW-5000/5500...
Page 289 Motor joint when the motor joint is pushed toward the motor, and tighten the set screw. Tightening torque: 60 x 10 {6 kgf.cm} Press Motor joint Cassette compartment motor Spec.: 3.8 mm 4.2 mm Attach the Motor Joint 5-83 SRW-5000/5500...
Page 290 Attach the Cassette Compartment Motor Adjustment after Replacement 12. Checking the Cassette Compartment Motor Operation Refer to Section 3-3-4. [F8] (CCM MOTOR) of the SERVO CHECK menu Perform this check with the cassette compartment installed in the unit. 5-84 SRW-5000/5500...
Page 291: Fan Motor Replacement
. When the fan motor stops because of trouble, some components inside the unit may be heated to high temperatures. Take care not to burn your hands by touching these components. In service operation, turn off the power and perform the service operation after the temperatures turns to ordinary state. 5-85 SRW-5000/5500...
Page 292: Fan Motor (For Plug-In Board) Replacement
Disconnet the harnesses or coaxial cables con- Edge holder nected to the plug-in boards according to neces- Coaxial cables sary. Hold the plug to remve the coaxial cables in disconnecting the coaxial cables from the connec- tor on the boards. Remove the Cable Protector 5-86 SRW-5000/5500...
Page 293 PS4 x 20 Tightening torque: 140 x 10 {14.0 kgf.cm} Pay attention not to mistake the direction of the labeled side and the harness direction. MB-964 board CN71 CN72 Remove/Attach the Fan Motor 5-87 SRW-5000/5500...
Page 294 Cable protector the bead tie and edge holder as shown in the figure. (2) Slide the cable protector in the arrow direc- tion to reattach. Bead tie Guide rail (L) Edge holder Coaxial cables Attach the Cable Protector 5-88 SRW-5000/5500...
Page 295: Fan Motor (For Mechanical Deck) Replacement
Fan motor A from the connectors CN73 and CN74 on the MB-964 board. (2) Remove the harnesses of the fan motors from the each harness clamp. CN74 MB-964 board Harness CN73 Harness clamp Fan motor B Disconnect the Harnesses 5-89 SRW-5000/5500...
Page 296 (1) Connect the each harness of the fan motor to the connectors CN73 and CN74 on the MB- 964 board. Fan motor A: CN74 B: CN73 (2) Hook the harnesses to each harness clamp. CN74 MB-964 board Harness CN73 Harness clamp Fan motor B Connect the Harnesses 5-90 SRW-5000/5500...
Page 297: Power Supply Unit Replacement
(3) Fix the power supply unit to the power supply installing plate and chassis with two screws. Tightening torque: 80 x 10 {8.0 kgf.cm} 3. Checking the Power Supply Output CN100 MB-964 board Power supply installing plate Voltage (Refer to Section 8-2.) Remove/Attach the Power Supply Unit 5-91 SRW-5000/5500...
Page 298: Dial Assembly Replacement
(3) Remove the screw and remove the dial knob. (4) Remove the three screws and remove the dial B3 x 6 assembly. Rear cover PSW2.6 x 5 Dial assembly BVTP3 x 8 Key panel frame Dial knob Dial knob rubber Remove the Dial Assembly 5-92 SRW-5000/5500...
Page 299 Dial assembly {8.0 kgf.cm} BVTP3 x 8 Key panel frame Adjustment after Replacement Dial knob Dial knob rubber 5. Confirming the Search Dial Operation Refer to Section 3-3-3. Attach the Dial Assembly [F1] (DIAL) of the PANEL CHECK menu 5-93 SRW-5000/5500...
Page 300: Lcd Unit And Lamp Unit Replacement
(2) Remove the eight screws and remove the key panel assembly. (3) Disconnect the flexible card wire from the connector CN1 on the KY-526 board. Key panel assembly MULTI CONTROL knob B3 x 6 Remove/Attach the Key Panel Assembly 5-94 SRW-5000/5500...
Page 301 (1) Connect the flexible card wire to the connec- tor CN1 on the KY-526 board. (2) Reattach the key panel assembly to the key panel frame, then fix it with eight screws. Tightening torque: 80 x 10 {8.0 kgf.cm} (3) Reattach the MULTI CONTROL knob. 5-95 SRW-5000/5500...
Page 302 6. Reattaching the Rear Cover Reattach the rear cover. (Refer to step 4 in Section 5-25.) Adjustment after Replacement 7. Color Display Indication Test Refer to Section 3-3-3. [F5] (LCD) of the PANEL CHECK menu 5-96 SRW-5000/5500...
Page 303: Lamp Unit Replacement
(Refer to step 1 in Section 5-25.) 2. Removing the Key Panel Assembly Remove the key panel assembly. (Refer to step 2 in Section 5-26-1.) 3. Removing the LCD Unit Remove the LCD unit. (Refer to step 3 in Section 5-26-1.) 5-97 SRW-5000/5500...
Page 304 Reattach the rear cover. PTP2 x 4 Hole (Refer to step 4 in Section 5-25.) Adjustment after Replacement Hook 9. Color Display Indication Test Refer to Section 3-3-3. [F5] (LCD) of the PANEL CHECK menu Attach the Lamp Unit 5-98 SRW-5000/5500...
Page 305: Organic El Indicator Module Replacement
(1) Remove the two screws and remove the organic EL indicator module. (2) Disconnect the flexible card wire from the connector CN1 on the organic EL indicator module. Organic EL indicator module Remove the Organic EL Indicator Module 5-99 SRW-5000/5500...
Page 306 Reattach the rear cover. (Refer to step 4 in Section 5-25.) Connector surface 40 mm Adjustment after Replacement 7. OEL Indication Test Refer to Section 3-3-3. [F6] (OEL) of the PANEL CHECK menu 40 mm Attach the Organic EL Indicator Module 5-100 SRW-5000/5500...
Page 307: Inverter Unit Replacement
(2) Connect the harness to the connector CN1 on the inverter unit. Nylon rivets Inverter unit 4. Reinstalling the CP-382 Board Remove/Attach the Inverter Unit Perform the steps 11 to 15 in Section 5-30-6 to reinstall the CP-382 board. 5-101 SRW-5000/5500...
Page 308 Adjustment after Replacement 5. Color Display Indication Test Refer to Section 3-3-3. [F5] (LCD) of the PANEL CHECK menu 5-102 SRW-5000/5500...
Page 309: Pc Card Adaptor Replacement
PC card adaptor. Installation 2. Attaching the PC Card Adaptor Insert a new PC card adaptor to the card slot of the system setup panel. PC card adaptor Card slot eject button Remove/Attach the PC Card Adaptor 5-103 SRW-5000/5500...
Page 310: Mounting Board Replacement
TC-104 board. TC-104 board 9. Perform the installation in the reverse order from steps 3 to 8. Board hinges Steps after Replacement 10. Perform the CUE playback system adjust- ment. (Refer to Section 8-5-4.) Remove the AE-31H Board (2) 5-104 SRW-5000/5500...
Page 311 Cassette compartment assembly CN933 Steps after Replacement Remove the CL-29 Board 8. Confirm that the compartment part of the cassette compartment assembly moves up and down normally by [F8] (CCM MOTOR) of the SERVO CHECK menu. (Refer to Section 3-3-4.) 5-105 SRW-5000/5500...
Page 312: Board/Cp-376A Board
BVTT3 x 6 Use the longer screws (BVTT3 x 10) for fixing the double-type connector. CP-377 board Steps after Replacement Connector panel assembly 6. Check the output level of each analog audio. (Refer to Section 1-25-5.) Remove the CP-376/CP-376A Board 5-106 SRW-5000/5500...
Page 313: Cp-377 Board
Fix the rug terminal of the ground harness to Remove the CP-377 Board the CP-378 board properly. Steps after Replacement 8. Check if the component video output signal and composite video output signal are normally output. (Refer to Section 1-25-6.) 5-107 SRW-5000/5500...
Page 314: Cp-378 Board
. Fix the rug terminal of the ground harness Remove the CP-378 Board to the CP-378 board properly. Steps after Replacement 6. Check the input/output level of the AES/EBU channel. (Refer to Section 1-25-7.) 5-108 SRW-5000/5500...
Page 315: Cp-382 Board
10. Reattach the inverter unit to a new CP-382 Insulating sheet board, then fix it with the two nylon rivets. Nylon rivets Insert the inverter unit to the insulating sheet. 11. Reconnect the three harnesses disconnected in steps 7 and 8. Remove/Attach the CP-382 Board 5-109 SRW-5000/5500...
Page 316 (Refer to step 4 in Secion 5-25.) 17. Reattach thecontrol panel assembly to the KY-527 board unit. (Refer to Section 1-6.) Attach the CP-382 Board Steps after Replacement 18. After replacing the CP-382 board, perform the “After replacing the NV-RAM” in Section 1-25-8. 5-110 SRW-5000/5500...
Page 317: Cue-13 Board
4. Perform the installation in the reverse order from steps 2 and 3. CUE-13 board Steps after Replacement 5. Perform the CUE playback system adjust- ment. (Refer to Section 8-5-4.) Remove the CUE-13 Board 5-111 SRW-5000/5500...
Page 318: Dio-69 Board
HP-110 board. HP-110 board 7. Perform the installation in the reverse order from steps 2 to 6. Steps after Replacement 8. Perform the Tele-File system adjustment. (Refer to Section 8-9.) FP-131 board Remove the DIO-69 Board 5-112 SRW-5000/5500...
Page 319 7. Disconnect all the harnesses and flexible boards connected from the connectors (CN65, 200 to 208, 210, 212 to 216 ) on the DR-508 board. CN201 CN65 CN207 CN200 CN215 CN213 CN212 CN203 CN202 CN208 CN214 CN210 CN206 CN216 CN204 CN205 Disconnect the Harnesses 5-113 SRW-5000/5500...
Page 320 CN206 (Refer to Section 5-1-3.) CN216 Be careful not to close the DR-508 board while the reel tables are left at the S or L cassette position. Or the reel position sensor may damage. CN203 Arrange the Harnesses 5-114 SRW-5000/5500...
Page 321 CN205 arrow direction. 19. Reattach the bottom plate. (Refer to Section 1-3-2.) Steps after Replacement Flexible boards 20. Perform the servo/DT system adjustment. DR-508 board (A side) (Refer to Section 8-3.) Connect the Flat Cables and Flexible Boards 5-115 SRW-5000/5500...
Page 322: Dt-47 Board
DT-47 board. CN201 8. Perform the installation in the reverse order Harness from steps 2 to 7. Steps after Replacement DT-47 board 9. Perform the servo/DT system adjustment. (Refer to Section 8-3.) Remove the DT-47 Board 5-116 SRW-5000/5500...
Page 323: Fp-131/132 Board
Steps after Replacement BVTT 3 x 6 12. After replacing the FP-131 or FP-132 board, check the operation of the board. (Refer to Section 1-25-14 or 1-25-15.) FP-131 board BVTT3 x 6 FP fixed plate Remove the FP-131/132 Board 5-117 SRW-5000/5500...
Page 324: Board
8. Remove the three screws and remove the HP- 110 board. 9. Perform the installation in the reverse order from steps 2 to 8. Steps after Replacement 10. Check if the headphone volume functions. (Refer to Section 1-25-18.) Washer Volume knob Remove the HP-110 Board 5-118 SRW-5000/5500...
Page 325: Board
Tighten the eight screws removed in step 5 as following torque. Tightening torque: 46 x 10 {4.5 kgf.cm} Key panel sub assembly Steps after Replacement Replace the KY-526 Board 7. Check the key operation. (Refer to Section 3-3-3.) [F7] (KEY) of the PANEL CHECK menu 5-119 SRW-5000/5500...
Page 326: Board
Tighten the seven screws removed in step 4 as following torque. Tightening torque: 80 x 10 {8.0 kgf.cm} Steps after Replacement 6. Check the key operation. (Refer to Section 3-3-3.) [F7] (KEY) of the PANEL CHECK menu Key panel frame Replace the KY-527 Board 5-120 SRW-5000/5500...
Page 327: Board
CN1 on the SWC-43 board. 6. Perform the installation in the reverse order from steps 2 to 5. BVTT3 x 6 SWC-43 board Steps after Replacement 7. Check that the switches and indicators Remove the SWC-43 Board function normally. 5-121 SRW-5000/5500...
Page 328: Board
Disconnect the Flat Cables and Harnesses (1) 10. Remove the AC panel. (Refer to Section 1-3-4.) 11 Disconnect the harnesses from the connectors CN75 CN68, CN71, CN72, CN75, and CN76 on the CN76 MB-964 board. MB-964 board CN72 CN68 CN71 Disconnect the Harnesses (2) 5-122 SRW-5000/5500...
Page 329 16. Perform the installation in the reverse order from steps 2 to 15. Steps after Replacement Positioning pin 17. Check that the unit functions normally. MB-964 board Remove the MB-964 Board (2) 5-123 SRW-5000/5500...
Page 330: Board
Remove the TC-104 Board from steps 2 to 7. Fix the CTL harness to the plate with a new bundling band (or equivalent) surely. Steps after Replacement 9. Perform the LTC system and full erasure current adjustment. (Refer to Section 8-8.) 5-124 SRW-5000/5500...
Page 331: Tape Path Alignment
When the unit has power applied to it and the reel motor AT head height, azimuth, head-to-tape is rotating slowly, the cassette tape cannot be inserted contact, or position. properly. CUE Level Check and Adjustment in REV mode Tape Running Check and Adjustment SRW-5000/5500...
Page 332: Parts Location Of The Tape Path System
(2) When the tape path adjustment is performed with the cassette compartment removed, the tape protection circuit is activated and the “ERROR” message may be displayed. In this case, turn the power off, then turn it on again. SRW-5000/5500...
Page 333: Cassette Tape
Bit-1 of S101/SS-95: ON (upper side): Enables tracking control manually (RV1001/SS-95). OFF (lower side): Fixes tracking control. After the adjustment, set the Bit-1 of the S802 to OFF to fix the tracking control. <SS-95 board, side A> RV1001 (Tracking VR) S802 SRW-5000/5500...
Page 334: Preparation
When loosening the following screws, apply the locking compound to the screws after adjustment is completed. The locking compound that applied to other surrounding parts must be wiped off using gauze or soft cloth. . Locking compound : 7-432-114-11 AT head assembly SRW-5000/5500...
Page 335: Video Tracking Check
[F1] SYSTEM LINE [||] [||] 1080 1080 [F2] SYSTEM SCAN [||] [||] [||] Interlace Interlace Progressive [F3] SYSTEM FREQ. [||] [||] [||] [||] [||] [||] [||] [||] 59.94 Hz 23.98 29.97 59.94 [F7] ACTIVE LINE [||] [||] 1080 1080 1035 SRW-5000/5500...
Page 336 Connect the oscilloscope as follows: S1002 CH-1: TP52/EQ-94 board (CNF CG ENV signal) CH-2: TP5/EQ-94 board (SWP5 signal) TRIG: Set CH-2 as TRIG input. Preparation Oscilloscope setting: CH-1: 100 mV to 200 mV/DIV CH-2: 5 V/DIV TIME: 0.5 to 1 ms/DIV SRW-5000/5500...
Page 337 If specifications 1 and 2 are not satisfied, a x 100 < 20 % b x 100 < 20 % c x 100 < 20 % perform the adjustment in the Section 6-3 (Tape Entrance Side) or Section 6-4 (Tape Exit Side). Video Tracking Check (PLAY) SRW-5000/5500...
Page 338 Waveforms appear with no lacking. Uniform waveforms without variation. . In the case of the drum entrance side is NG (Example) : (NG) (NG) . In the case of the drum exit side is NG (Example) : (NG) (NG) SRW-5000/5500...
Page 339 Tape curl volume TG-3 TG-4 TG-5 Spec.4 : The tape curl of the upper flange of TG-3 and lower flange of TG-4 are less than 1/10 of the tape width. Video Tracking Check (REV x x x x x 1) SRW-5000/5500...
Page 340 TRIG : CH-2 CH-2: TP5/ EQ-94 board (SWP5) TRIG: Set CH-2 as TRIG input. <EQ-94 board, side A> Oscilloscope setting CH-1: 100 to 200 mV/DIV TP52 CH-2: 5V/DIV TIME: 0.5 to 1 ms/DIV Oscilloscope Connection (Spec.6 is NG) 6-10 SRW-5000/5500...
Page 341 (ADV BF2 ENV signal) TP84/EQ-94 board (ADV CG2 ENV signal) TP92/EQ-94 board (ADV DH2 ENV signal) (10)Turn off the power, and remove the HR5-1B. (11)Reset Bit-1 and Bit-3 of the DIP switch S802 on the SS-95 board to OFF (upper side). 6-11 SRW-5000/5500...
Page 342 CONFI Head Output Check (1) Turn on the power. (2) Return the system setting to the customer setting noted down in (2) of step 1. (HOME menu → [SFT] + [DIAG] → [SFT] + [F8] → [F9] → SYSTEM menu) 6-12 SRW-5000/5500...
Page 343: Tracking Adjustment At The Tape Entrance Side
. Do not rotate screws other than those specified in the adjustments. Take note that performing adjustments other than those required for making the RF envelope waveform flat may result in damages such as abnormal wear of mechanism parts and accompa- nying deterioration of electrical characteristics. 6-13 SRW-5000/5500...
Page 344 RF max If the pressure against the tape at TG-2 is too much, the waveform becomes as Marker shown in the upper figure. (NG) Spec.9 : The RF envelope waveform is flat. Tracking Adjustment at Tape Entrance Side (PLAY) 6-14 SRW-5000/5500...
Page 345 (1) Turn off the power, then remove the HR2-1B. CH-1 (2) Set the alignment tape HR2-1A and put a <SRW-5000>: TP52/EQ-94 board (ADV AC ENV signal) weight (about 1 kg) onto it. <SRW-5500>: TP44/EQ-94 board (CONF AC ENV signal) CH-2 (3) Set Bit-1 and Bit-3 of the DIP switch S802 on <SRW-5000/5500>: TP5/EQ-94 board (SWP5 signal)
Page 346 2 Set the HR2-1B, and put a weight (about 1 kg) onto it. 3 Reset Bit-3 of the DIP switch S802 on the SS-95 board to OFF (lower side). 4 Turn on the power, and perform (2) of step 1 and later. 6-16 SRW-5000/5500...
Page 347 Tape-running Check at the Tape Entrance Side 4. Recheck the Video Tracking Perform steps from 4 to 10 in Section 6-2. After adjusting, be sure to reset Bit-1 and Bit-3 of the DIP switch S802 on the SS-95 board to OFF (lower side). 6-17 SRW-5000/5500...
Page 348: Tracking Adjustment At The Tape Exit Side
CL guide rail . Do not pull out the screws because the screw holes on the CL guide rail are shaped in such a way to prevent screws from falling. CL Guide Rail Removal 6-18 SRW-5000/5500...
Page 349 AT head zenith. . If the tape moves upward at TG-3: Zenith adjustment screw Turn the zenith adjustment screw AT head counterclockwise. . If the tape moves downward at TG-4: Turn the zenith adjustment screw clockwise. 6-19 SRW-5000/5500...
Page 350 (NG) If the AT head height does not satisfy the specifi- cation, restart the video tracking adjustment. <Fig.3> CH-1 : TP52/EQ-94 board RF max A = RF max x 0.8 C x 100 > 70 % Spec.15 : 6-20 SRW-5000/5500...
Page 351 Turn off the power, then attach the CL guide rail. 4. Recheck the Video Tracking Perform the steps 4 through 10 in Section 6-2 again. After adjustment, be sure to reset Bit-1 of the DIP switch S802 on the SS-95 board to OFF (lower side). 6-21 SRW-5000/5500...
Page 352: Ctl Head Height Check And Adjustment
(3) Turn on the power. 2. Connect the Oscilloscope TP400 Connect the oscilloscope as follows: CH-1: TP400/TC-104 board (CTL PB signal) TRIG: TP200/SS-95 board (SV REF signal) Oscilloscope setting: CH-1: 0.5 V/DIV TIME: 5 ms/DIV <SS-95 board, side A> TP200 Preparation 6-22 SRW-5000/5500...
Page 353 Adjustment nut B When the Level Increases by Pushing Up the Tape Turn the adjustment nut clockwise (in the arrow B direction) so that the output waveform is maximum. <CTL output waveform> Maximize CTL Head Height Adjustment 6-23 SRW-5000/5500...
Page 354: Ctl Head Position Check And Adjustment
TP35/EQ-94 board (REC CG ENV signal) <SS-95 board, side A> CH-2: TP11/EQ-94 board TP200 (SWP11 signal) TRIG: TP200/SS-95 board (SV REF signal) Oscilloscope setting: Preparation CH-1: 200 to 300 mV/DIV CH-2: 5 V/DIV TRIG: 5 V/DIV TIME: 2 ms/DIV 6-24 SRW-5000/5500...
Page 355 ) is 80 % or more against the maximum output level (L under the enabling state of the tracking control. If they does not satisfy the specifications 1 and 2, perform step 4 and later. CTL Head Position Check 6-25 SRW-5000/5500...
Page 356 OFF (lower side). CTL Head Position Adjustment After the Adjustment 6. Adjust Drum Phase Refer to Section 7-2-3. 7. Adjust Digital DT System Refer to Sections 7-2-5 and 7-2-6. 8. Adjust the AT Head Position Refer to Section 6-9. 6-26 SRW-5000/5500...
Page 357: At Head Height Check And Adjustment
(about 1 kg) onto it. <AE-31H board, side A> (3) Turn on the power. 2. Connect the Oscilloscope Connect the oscilloscope as follows: CH-1: TP300/AE-31H board (CUE signal) TP300 Oscilloscope setting: CH-1: 200 mV/DIV TIME: 5 ms/DIV Preparation 6-27 SRW-5000/5500...
Page 358 B of the tape, and check to see that the CUE level decreases. AT head If the level increases, perform the step 4-B. <CUE output waveform> Spec. : The level decreases when the tape is moved up and down. AT Head Height Check 6-28 SRW-5000/5500...
Page 359 8. Recheck the AT Head Height (Top view) Refer to step 3 in this section. 9. Recheck the AT Head AT Head Height Adjustment Perform the steps 5 through 7 again. 10. Apply the Locking Compound Refer to Section 6-1-9. 6-29 SRW-5000/5500...
Page 360: At Head Azuimuth Check And Adjustment
(about 1 kg) onto it. <AE-31H board, side A> (3) Turn on the power. 2. Connect the Oscilloscope Connect the oscilloscope as follows: CH-1: TP300/AE-31H board (CUE signal) TP300 Oscilloscope setting: CH-1: 200 mV/DIV TIME: 5 ms/DIV Preparation 6-30 SRW-5000/5500...
Page 361 Refer to Section 6-9. <CUE output waveform> 5. Adjust the AT Head Position Refer to Section 6-10. 6. Check the AT Head Height Maximize Refer to Section 6-7. 7. Apply the Locking Compound Refer to Section 6-1-9. AT Head Azimuth Adjustment 6-31 SRW-5000/5500...
Page 362: At Head Head-To-Tape Contact Check And Adjustment
(2) Set the HR2-1A, and put a weight (about 1 kg) onto it. <AE-31H board, side A> (3) Turn on the power. 2. Connect the Oscilloscope Connect the oscilloscope as follows: TP300 CH-1: TP300/AE-31H board (CUE signal) Oscilloscope setting: CH-1: 200 mV/DIV TIME: 5 ms/DIV Preparation 6-32 SRW-5000/5500...
Page 363 (3) Check that the increased amount of output level satisfies the specification. If the specification is not satisfied, perform AT head steps 4 and later. <CUE output waveform> Spec. : Increased amount of the output level is within 5 %. AT Head Head-to-tape Contact Check 6-33 SRW-5000/5500...
Page 364 After the adjustment Maximize 6. Check the AT Head Position Refer to Section 6-10. 7. Check the AT Head Height AT Head Head-to-tape Contact Adjustment Refer to Section 6-7. 8. Check the AT Head Azimuth Refer to Section 6-8. 6-34 SRW-5000/5500...
Page 365: At Head Position Check And Adjustment
CH-1: TP400/TC-104 board (CTL PB signal) TP102 CH-2: TP102/TC104 board (TC PB signal) TRIG: TP200/SS-95 board (SV REF signal) Oscilloscope setting: CH-1: 0.5 V/DIV <SS-95 board, side A> CH-2: 0.2 V/DIV TIME: 10 ms to 500 µs/DIV TP200 Preparation 6-35 SRW-5000/5500...
Page 366 AT Head Position Check Adjustment 4. Remove the CL Guide Rail (1) Turn off the power. B3 x 8 (2) Fully loosen the two screws, then remove the CL guide rail. CL guide rail CL Guide Rail Removal/Reattachment 6-36 SRW-5000/5500...
Page 367 9. Check the AT Head Azimuth Refer to Section 6-8. 10. Check the AT Head Head-to-tape Contact Refer to Section 6-9. 11. Check the AT Head Position Refer to step 3 in this section. 12. Apply the Locking Compound Refer to Section 6-1-9. 6-37 SRW-5000/5500...
Page 368: Cue Level Check And Adjustment In Rev Mode
(4) Check that the CUE output level B satisfies CH-1 the specification 1. If specification 1 is not satisfied, perform following steps 5 and later. Spec.1 : x 100 > 90 % CUE Level Check in REV Mode 6-38 SRW-5000/5500...
Page 369 The tape runs in contact with the lower flange. The tape curl is less than 1/10 of the tape width. TG-5 The tape runs without any curl at the upper and lower flanges. CUE Level Adjustment in REV Mode 6-39 SRW-5000/5500...
Page 370: Tape Running Check And Adjustment
The tape curl is less than 1/10 of the tape width. c Lead of drum entrance side The tape runs in contact with the drum lead and without any curl at the lead. Tape-running Check at Tape Entrance Side 6-40 SRW-5000/5500...
Page 371 Perform step 2 and the video tracking check. TG-2 height adjustment TG-1 height adjustment nut (Refer to Section 6-2.) If the specifications 1 and 2 on the previous page are not still satisfied, perform the adjustment in step 3 again. TG-1 and TG-2 Height Adjustment 6-41 SRW-5000/5500...
Page 372: Tape Exit Side
S1002 on the SS-95 board to set the reel tables to the S cassette position. (Refer to S1002 Section 5-1-3.) (2) Turn off the power. (3) Set the S cassette and put a weight (about 1 kg) onto it. (4) Turn on the power. 6-42 SRW-5000/5500...
Page 373 Take-up side tape guide of cassette Flange The tape runs without any curl at the upper and lower Tape curl portions of the tape guide. volume Tape-running Check at Drum Exit Side 6-43 SRW-5000/5500...
Page 374 . If the tape is touching the upper flange of the TG-10 guide, rotate the adjustment screw counterclockwise. . If the tape is touching the lower flange of the Slant Guide Slantness Adjustment TG-10 guide, rotate the adjustment screw clockwise. 6-44 SRW-5000/5500...
Page 375 (1) Press the STOP button to set the unthreading end mode. (2) In the PLAY mode, check that the tape satisfies specification 4 (previous page) when running at the TG-10 guide. If specification 4 is not satisfied, repeat steps 7 and 8 above. 6-45 SRW-5000/5500...
Page 377: Electrical Alignment After Main Parts Replacement
4:2:2 (YPbPr) 4:4:4 (RGB) [F1] SYSTEM LINE [||] [||] 1080 [F2] SYSTEM SCAN [||] Interlace [||] [||] Progressive [F3] SYSTEM FREQ. [||] [||] [||] [||] [||] [||] [||] [||] 23.98 29.97 59.94 [F7] ACTIVE LINE [||] [||] 1080 1035 SRW-5000/5500...
Page 378: Electrical Adjustment After Replacing The Drum
(Part No. 8-960-073-51) Option HKSR-5002 installed model only Recording tape SONY BCT-SR series (HDCAM SR cassette: Separately available) Use the blank tape erased using a tape eraser in advance or a new blank tape as a recording tape for the adjustment. SRW-5000/5500...
Page 379 Option HKSR-5002 (Automatic adjustment) [F4] (EQULZR ADJ) installed model only. Data saving EQUALIZER ADJUST menu [F1] (NVRAM CTL) 7-2-8 Recording current adjustment HDCAM SR RF ADJUST menu (Automatic adjustment) [F5] (REC ADJ) Data saving REC ADJUST menu [F1] (NVRAM CTL) SRW-5000/5500...
Page 380: Common Preparation
ITEM-109 (KEY INHIBIT) [F2] (REC INH) ____________ 8 HOME menu [F1] (TIMER SEL) Function menu ____________ 8 [F5] (TCR SEL) ____________ 8 [F6] (REGENE SOURCE) ____________ 8 int-L [F7] (TGC MODE) ____________ 8 regene [F8] (RUN MODE) ____________ 8 SRW-5000/5500...
Page 381: Drum Phase Adjustment
7. Press the [F10] (EXIT) key two times to exit the ALT 8. Perform the next adjustment (Section 7-2-5). SERVO ADJUST menu. (Display the ALT MAINTE- NANCE Menu.) 8. Perform the next adjustment (Section 7-2-4). SRW-5000/5500...
Page 382: Hdcam Dt System Adjustment
6. Change the system to the 25 Hz and 23.976 Hz mode 7. Exit the maintenance mode. referring to Section 7-1-3., then perform the steps 2 to 7 again for each mode. 7. Reset the system to the 29.97 Hz mode referring to Section 7-1-3. 8. Exit the maintenance mode. SRW-5000/5500...
Page 383: Hdcam Sat Signal Level Adjustment (Srw-5500 Only)
2 to 7 again for each mode. 7. Reset the system to the 29.97 Hz mode referring to 7. Reset the system to the 29.97 Hz mode referring to Section 7-1-3. Section 7-1-3. 8. Exit the maintenance mode. 8. Exit the maintenance mode. SRW-5000/5500...
Page 384: Pb Equalizer Adjustment
7. Select the “SAVE ALL DATA” by pressing the cursor keys, then press the [F10] (EXIT) key to saving data. . The message “Save Complete” will be displayed when this data save is completed normally. 8. Eject the alignment tape. 9. Perform the next adjustment “2. HDCAM Format”. SRW-5000/5500...
Page 385: Recording Current Adjustment
7. Select the “SAVE ALL DATA” by pressing the cursor keys, then press the [F10] (EXIT) key to saving data. . The message “Save Complete” will be displayed when this data save is completed normally. 8. Eject the recording tape. 9. Exit the maintenance mode. SRW-5000/5500...
Page 386 7. Select the “SAVE ALL DATA” by pressing the cursor keys, then press the [F10] (EXIT) key to saving data. . The message “Save Complete” will be displayed when this data save is completed normally. 8. Eject the recording tape. 9. Exit the maintenance mode. 7-10 SRW-5000/5500...
Page 387: Electrical Adjustment After Replacing The At Head
HR5-1B (Part No. 8-960-076-31) Recording tape Sony BCT-SR series (HDCAM SR cassette: Separately avilable) Use the blank tape erased using a tape eraser in advance or a new blank tape as a recording tape for the adjustment. Shorting clip 7-11...
Page 388: Preparation
5. CUE Bias Frequency Adjustment 1T500/AE-31H TP500/AE-31H 6. CUE Bias Trap Adjustment 1LV400/AE-31H TP401/AE-31H 1RV500/AE-31H 7. CUE Bias Current Adjustment TP200/AE-31H 1RV400/AE-31H 8. CUE REC Level Adjustment CUE OUT 1RV401/AE-31H 9. CUE REC Frequency Response Adjustment CUE OUT 7-12 SRW-5000/5500...
Page 389 CUE-13 S100 (C-1) CUE input level ______________ +4 dBm/600 Z (only 1-bit to ON) S101 (A-2) CUE output level ______________ S701 S101 S400 S2300 S1300 S4200 S3200 S2200 S1200 S100 APR-62 Board (Side A) CUE-13 Board (Side A) 7-13 SRW-5000/5500...
Page 390 [F2] (REC INH) HOME menu ____________ 8 OFF [F1] (TIME SEL) TC menu ____________ 8 TC [F5] (TCR SEL) ____________ 8 LTC [F6] (REGENE SOURCE) ____________ 8 int-L [F7] (TGC MODE) 8 regene ____________ [F8] (RUN MODE) 8 rec ____________ 7-14 SRW-5000/5500...
Page 391: Time Code System Adjustment
TIME: 100 µs/DIV . Osilloscope: TEKTRONIX TDS3054B or equivalent 2. Insert the alignment tape HR5-1B. . Time code generator: SONY BVG-1600 or equivalent 3. During play back the alignment tape in the PLAY . Time code reader: SONY BVG-1500 or equivalent mode, check the level on the oscilloscope.
Page 392 4 in PLAY mode. (Regard a level of the audio-signal- Specification: A > 250 mV p-p recorded portion as 0 dB.) Oscilloscope TP201 TP301 E100 E400 TP200 TP100 TP400 LV200 TP101 TP401 TP102 CH-1 TC-104 Board (Side A) 7-16 SRW-5000/5500...
Page 393: Cue Pb System Adjustment/Cue-13/Ae-31H Boards
(Refer to “7-3-2. Common Preparation”.) TP102 RV101 TP301 6. Check the warming up. TP300 TP100 E103 Warming up of equipment to be used (20 minutes or RV103 E100 more). S100 TP101 RV100 RV102 CN100 CUE-13 Board (Side A) 7-17 SRW-5000/5500...
Page 394 TP200 RV701 E100 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 S100 RV205 TP101 RV203 RV700 RV201 RV202 RV100 S100 TP100 RV100 RV103 RV102 RV702 RV101 RV102 RV500 CN100 CUE-13 Board (Side A) AE-31H Board (Side A) 7-18 SRW-5000/5500...
Page 395 TP601 E600 RV400 RV401 TP300 LV400 TP401 RV300 TP400 E500 TP200 RV701 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 RV205 RV203 RV700 RV201 RV202 S100 TP100 RV100 RV103 RV702 RV101 RV102 RV500 AE-31H Board (Side A) 7-19 SRW-5000/5500...
Page 396 RV701 RV103 E100 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 S100 RV205 TP101 RV203 RV700 RV201 RV202 RV100 S100 TP100 RV100 RV103 RV102 RV702 RV101 RV102 RV500 CN100 CUE-13 Board (Side A) AE-31H Board (Side A) 7-20 SRW-5000/5500...
Page 397 1 kHz level ± 0.9 dB RV400 RV401 TP300 LV400 TP401 RV300 TP400 E500 TP200 RV701 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 RV205 RV203 RV700 RV201 RV202 S100 TP100 RV100 RV103 RV702 RV101 RV102 RV500 AE-31H Board (Side A) 7-21 SRW-5000/5500...
Page 399: Electrical Alignment
SD SDI free-running frequency adjustment VPR-79 Adjustments of Analog composite Video output HD Video Section 8-7 HD Video system adjustment HPR-8/HPR-8A Full erase, Time code Section 8-8 LTC system adjustment/check and Full erasure current check TC-104 Tele-File Section 8-9 Tele-File system adjustment DIO-69 SRW-5000/5500...
Page 400: Set The System
4:2:2 (YPbPr) 4:4:4 (RGB) [F1] SYSTEM LINE [||] [||] 1080 [F2] SYSTEM SCAN [||] [||] [||] Interlace Progressive [F3] SYSTEM FREQ. [||] 23.98 [||] [||] [||] 29.97 [||] [||] [||] 59.94 [||] [F7] ACTIVE LINE [||] [||] 1080 1035 SRW-5000/5500...
Page 401: Power Supply Output Voltage Check
+15V TP4/EX-873 _6.2 ± 0.6 V _6.2 V TP5/EX-873 _15 V _15 + 1.8/_1.4 V TP6/EX-873 If the specification is not satisfied Make sure that repair of this unit had been completed. EX-873 TP_6.2V TP+6.2V TP+2.5V TP_15V TP+15V TP+3.4V SRW-5000/5500...
Page 402: Servo/Dt Systems Alignment
INCOMPLETE” will be displayed on the color display of the unit) had been described to Section 3. Tools The following equipment (or equivalent) and fixtures are required: Alignment tapes HR2-1A (SRW-5500 only) (Part No. 8-960-076-11) HR2-1B (Part No. 8-960-076-41) HR5-1A (Part No. 8-960-076-01) HR5-1B (Part No. 8-960-076-31) SRW-5000/5500...
Page 403: Hdcam Sr Rf Switching Position Adjustment
[F1] (NVRAM CTL) 8-3-7 HDCAM SR SAT signal level adjustment DT/SAT ADJUST menu [F4] (HDSR SAT) 8-3-8 HDCAM SAT signal level adjustment DT/SAT ADJUST menu [F6] (HDCAM SAT) 8-3-9 HDCAM SR DT measurement DT/SAT ADJUST menu [F7] (HDSR DT MES) SRW-5000/5500...
Page 404 ADJUST menu. (Display the SERVO ADJUST ADJUST menu. (Display the SERVO ADJUST menu.) menu.) 8. When the next adjustment (Section 8-3-4) is not 8. When the next adjustment (Section 8-3-4) is not performed, exit the maintenance mode. performed, exit the maintenance mode. SRW-5000/5500...
Page 405: Hdcam Sr Dt System Adjustment
7. When the next adjustment (Section 8-3-5) is not . The message “Save Complete” will be displayed performed, exit the maintenance mode. when this data save is completed normally. 8. When the next adjustment (Section 8-3-6) is not performed, exit the maintenance mode. SRW-5000/5500...
Page 406: Hdcam Dt System Adjustment
8. Press the [F10] (EXIT) key to exit the DT/SAT 7 again for each mode. ADJUST menu. 7. Reset the system to the customer setting referring to Section 8-1-3. 9. Exit the maintenance mode. 8. Exit the maintenance mode. SRW-5000/5500...
Page 407: Hdcam Sat Signal Level Adjustment (Srw-5500 Only)
2 to 7 again for each mode. 7. Reset the system to the customer setting referring to 7. Reset the system to the customer setting referring to Section 8-1-3. Section 8-1-3. 8. Exit the maintenance mode. 8. Exit the maintenance mode. SRW-5000/5500...
Page 408: Rf System Alignment/Eq-94 Board
Option HKSR-5002 installed model only Recording tape SONY BCT-SR series (HDCAM SR cassette: Separately available) SONY BCT-HD series (HDCAM cassette: Separately available) SRW-5500 only Use the blank tape erased using a tape eraser in advance or a new blank tape as a recording tape for the RF system alignment.
Page 409 Remarks 8-4-3 Recording current adjustment HDCAM SR RF ADJUST menu [F5] (REC ADJ) Data saving RF ADJUST menu [F1] (NVRAM CTL) HDCAM RF ADJUST menu SRW-5500 only [F5] (REC ADJ) Data saving RF ADJUST menu [F1] (NVRAM CTL) 8-11 SRW-5000/5500...
Page 410: Itemized Digital Format Rf System Adjustments
If tape running condition is changed, optimum adjustment can not be performed. Besides the automatic adjustment operation may freeze, or the result of automatic adjustment become “NG”. . If the “NG” is displayed, refer to “For Automatic Adjustment Failure” in Section 3-4-3. 8-12 SRW-5000/5500...
Page 411 . The message “Save Complete” will be displayed when this data save is completed normally. 10. Eject the recording tape. 11. When the next adjustment “2. HDCAM Format” is not performed, exit the maitenance mode and perform the “4. Adjustment in the 25 Hz Mode”. 8-13 SRW-5000/5500...
Page 412 4. Insert the alignment tape, then rewind it to the tape beginning. 5. To execute the automatic adjustments, press the [SET] key. . After 5 minutes, the adjustments are completed, then the message [NG List : Total 0] is displayed. 8-14 SRW-5000/5500...
Page 413: Recording Current Adjustment
Before starting the adjustment, warm up the VTR through the power for 20 minutes or more. 4. Check the Operation Mode Check that the unit set into the 29.97 Hz mode. If does not, change the system setting referring to Section 8-1-3. 8-15 SRW-5000/5500...
Page 414 7. Select the “SAVE ALL DATA” by pressing the cursor keys, then press the [F10] (EXIT) key to saving data. . The message “Save Complete” will be displayed when this data save is completed normally. 8. Eject the recording tape. 9. Exit the maintenance mode. 8-16 SRW-5000/5500...
Page 415: Audio System/Cue System Adjustment
ADVANTEST R5362B CUE system Extension boards EX-873 (Part No. A-8346-141-A) Audio system EX-949 (Part No. A-8347-714-A) CUE system Shorting clip (1 pc) CUE system Cleaning tape BCT-HD12CL (Separately available) CUE system Alignment tape HR5-1A (Part No. 8-960-076-01) CUE system 8-17 SRW-5000/5500...
Page 416: Cue Rec System Adjustment/Cue-13/Ae-31H Boards
CUE Erace Current Adjustment TP601/AE-31H 1T500/AE-31H CUE Bias Frequency Adjustment TP500/AE-31H CUE Bias Trap Adjustment 1LV400/AE-31H TP401/AE-31H CUE Bias Current Adjustment 1RV500/AE-31H TP200/AE-31H CUE REC Level Adjustment 1RV400/AE-31H CUE OUT CUE REC Frequency Response Adjutment 1RV401/AE-31H CUE OUT 8-18 SRW-5000/5500...
Page 417 8 +4 dBm/600 Z (only 1-bit to ON) S101 (A-2) CUE output level ______________ 8 +4 dBm/600 Z (only 1-bit to ON) S701 S101 S400 S2300 S1300 S4200 S3200 S2200 S1200 S100 APR-62 Board (Side A) CUE-13 Board (Side A) 8-19 SRW-5000/5500...
Page 418 ______________ 8 CH1 MONITOR ______________ 8 CH2 Setup menu ITEM-109 (KEY INHIBIT) ______________ 8 OFF ALT + [F6] (CHARA SUPER) TC menu ______________ 8 ON [F4] (HEAD ROOM) OTHER CHECK menu ______________ 8 20 dB (Refer to Section 3-3-9.) 8-20 SRW-5000/5500...
Page 419 2. Press the [F3] (AUDIO TST SG) key several times to select “1 kHz SINE” as test signal. 3. Set the audio analyzer as follows: Function mode: LEVEL, dBm (600 Z) Input filter: 80 kHz LPF RV2300 RV3200 RV2200 RV1300 RV4200 RV1200 APR-62 Board (Side A) 8-21 SRW-5000/5500...
Page 420 VTR is well prepared for processing adjustments. (Refer to “8-5-2. Common Preparation”.) 6. Check the warming up. RV2300 Warming up of equipment to be used (20 minutes or RV3200 RV2200 RV1300 RV4200 RV1200 more). APR-62 Board (Side A) 8-22 SRW-5000/5500...
Page 421 RV103 RV701 E100 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 S100 RV205 TP101 RV203 RV700 RV201 RV202 RV100 S100 TP100 RV100 RV103 RV702 RV102 RV101 RV102 RV500 CN100 AE-31H Board (Side A) CUE-13 Board (Side A) 8-23 SRW-5000/5500...
Page 422 TP601 E600 RV400 RV401 TP300 TP401 LV400 RV300 TP400 E500 TP200 RV701 TP201 RV204 TP500 RV200 TP202 S200 RV703 E100 T500 RV205 RV203 RV700 RV201 RV202 S100 TP100 RV100 RV103 RV702 RV101 RV102 RV500 AE-31H Board (Side A) 8-24 SRW-5000/5500...
Page 423 TP200 RV701 E100 TP201 RV204 TP500 TP202 RV200 S200 RV703 E100 T500 S100 RV205 TP101 RV203 RV700 RV201 RV202 RV100 S100 TP100 RV100 RV103 RV102 RV702 RV101 RV102 RV500 CN100 CUE-13 Board (Side A) AE-31H Board (Side A) 8-25 SRW-5000/5500...
Page 424 1 kHz level ± 0.9 dB RV400 RV401 TP300 TP401 LV400 RV300 TP400 E500 TP200 RV701 TP201 RV204 TP500 RV200 TP202 S200 RV703 T500 E100 RV205 RV203 RV700 RV201 RV202 S100 TP100 RV100 RV103 RV702 RV101 RV102 RV500 AE-31H Board (Side A) 8-26 SRW-5000/5500...
Page 425: Sd Video System Alignment (Vpr-79 Board)
SYNC output PEDESTAL 1RV1003/VPR-79 SD OUT SYNC SYNC/BURST 1RV1002/VPR-79 8-6-4 SD video output adjustment (625/50 Hz output) 1080/50i COMPOSITE output PEDESTAL 1RV1005/VPR-79 SD OUT COMPOSITE 1RV1004/VPR-79 100 % VIDEO LEVEL SYNC output PEDESTAL 1RV1007/VPR-79 SD OUT SYNC SYNC/BURST 1RV1006/VPR-79 8-27 SRW-5000/5500...
Page 426: Sd Sdi Free-Running Frequency Adjustment
TP101 TP102 E2002 TP100 TP303 TP1200 TP1201 RV1201 RV1200 E2005 E2003 TP1202 TP901 TP900 TP800 TP801 TP1002 TP1003 TP1004 TP1005 E2004 TP1006 TP1001 TP1007 E2000 TP1000 E2001 E2007 S100 S700 E2006 TP1008 TP1009 VPR-79 Board (Side A) 8-28 SRW-5000/5500...
Page 427: Sd Video Output Adjustment (525/59.94 Hz Output)
RV1002 RV1201 RV1200 B = 714 ± 7 mV Specification: E2005 TP1202 TP901 TP900 TP800 TP801 TP1002 TP1003 TP1004 TP1005 TP1006 TP1001 TP1007 E2000 TP1000 E2001 E2007 S100 S700 TP1008 TP1009 Composite output adjustment VPR-79 Board (Side A) 8-29 SRW-5000/5500...
Page 428: Sd Video Output Adjustment (625/50 Hz Output)
RV1006 E2002 TP100 RV1007 RV1005 TP1201 TP1200 RV1004 RV1201 RV1200 E2005 TP1202 TP901 TP900 TP800 TP801 TP1002 TP1003 TP1004 TP1005 TP1006 TP1001 TP1007 E2000 TP1000 E2001 Composite output adjustment E2007 S100 S700 TP1008 TP1009 VPR-79 Board (Side A) 8-30 SRW-5000/5500...
Page 429: Hd Video System Alignment (Hpr-8/Hpr-8A Board)
Section Item (Section title) Adjustment point Test point 8-7-2 INT 74 MHz frequency adjustment 29.97 Hz mode 1RV1700/HPR-8, HPR-8A TP1713/HPR-8, HPR-8A 30 Hz mode 1RV1701/HPR-8, HPR-8A TP1714/HPR-8, HPR-8A 8-7-3 HD REF output adjustment SYNC level 1RV1702/HPR-8, HPR-8A HD REF OUT 1 8-31 SRW-5000/5500...
Page 430: Int 74 Mhz Frequency Adjustment
RV1701 TP1701 TP1705 TP1700 TP1706 TP803 TP1710 TP1702 TP1708 S200 E2207 TP1711 TP1703 E2200 TP802 E2201 TP800 TP801 E2206 S2000 RV1600 E2203 TP1604 TP1601 TP1602 TP100 TP8000 TP1603 TP1607 TP101 TP1600 TP1605 E2204 TP1606 HPR-8/HPR-8A Board (Side A) 8-32 SRW-5000/5500...
Page 431: Hd Ref Output Adjustment
RV1700 RV1701 TP1705 TP1701 TP1706 TP1700 TP803 TP1702 TP1710 TP1708 S200 E2207 TP1711 TP1703 E2200 TP802 E2201 TP800 TP801 E2206 S2000 RV1600 E2203 TP1604 TP1601 TP1602 TP100 TP8000 TP1603 TP1607 TP101 TP1600 TP1605 E2204 TP1606 HPR-8/HPR-8A Board (Side A) 8-33 SRW-5000/5500...
Page 432: Ltc System Alignment And Full Erasure Current Check (Tc-104 Board)
Alignment tape HR5-1B (Part No. 8-960-076-41) Recording tape SONY BCT-SR series (HDCAM SR cassette: Separately available) Use the blank tape erased using a tape eraser in advance or a new blank tape as a recording tape for the adjustment. 8-34 SRW-5000/5500...
Page 433 ____________ 8 [F2] (REC INH) HOME menu ____________ 8 [F1] (TIMER SEL) TC menu ____________ 8 [F5] (TCR SEL) ____________ 8 [F6] (REGENE SOURCE) ____________ 8 int-L [F7] (TCG MODE) ____________ 8 regene [F8] (RUN MODE) ____________ 8 8-35 SRW-5000/5500...
Page 434: Ltc Playback Level Check
Specification: A = 80 ± 10 mV p-p Specification: A > 250 mV p-p Oscilloscope Oscilloscope CH-1 CH-1 4. Eject the recording tape. 4. Eject the alignment tape. TP201 TP301 E100 E400 TP200 TP100 TP400 LV200 TP101 TP401 TP102 TC-104 Board (Side A) 8-36 SRW-5000/5500...
Page 435: Full Erasure Current Check
Specification: 120 mV rms or more Adj. point: (Note: 40.5 ± 1.0 kHz) Specification: 120 mV rms (Note: 48.0 ± 1.0 kHz) 4. Eject the recording tape. TP201 TP301 E100 E400 TP200 TP100 TP400 LV200 TP101 TP401 TP102 TC-104 Board (Side A) 8-37 SRW-5000/5500...
Page 436: Tele-File System Adjustment (Dio-69 Board)
2. Turn on the power, and display the Tele-File CHECK menu. (HOME menu → [SFT] + [DIAG] → [SFT] + [F8] → [F9] → [F1] → Tele-File CHECK menu) DIO-69 Board (Side A) (For the Tele-File CHECK menu, refer to Section 3-3-9.) 8-38 SRW-5000/5500...
Page 437 2 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15 µ F 1.5 k Z voltmeter (0.75V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. SRW-5000/5500...

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Srw-550

Sony SRW-5000 Maintenance Manual

Manual Structure

1 Service Overview

2 Error Messages

3 Maintenance Mode

4 Periodic Maintenance and Inspection

5 Replacement of Main Parts

6 Tape Path Alignment

7 Electrical Alignment after Main Parts Replacement

8 Electrical Alignment

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Summary of Contents for Sony SRW-5000