4.23 Foil Adhesive Audio Jack ..............38 4.24 Foil Adhesive GPS Ant ..............40 4.25 Foil Adhesive NFC PBA ..............42 4.26 Foil Adhesive Speaker ............... 44 4.27 Foil Adhesive Transparent Front ............46 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 2(90)
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Country of Origin Barcodes for Brazil/VIVO Labels ....89 Revision History ................90 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 3(90)
4. Bits(T5) 5. Bits(JCIS No 0) 6. Guitar Pick For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers 2. Nylon Pointer 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 5(90)
Bottom and the Cover Transparent Assy with your fingers and insert Guitar Pick to release the hooks of the Cover Bottom. Remove the Cover Bottom with your fingers. Scrap! Not to be reused! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 6(90)
Raise the left side of the Rear Frame approximately 60° from the right side. Do not open the cover more than 60° and do not stretch the NFC PFC! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 7(90)
Change to raise another side of the Rear Frame. Do not open the Rear Frame Assy more than 60° ! Unsnap the BtB connector by using the Front Opening Tool. No conductive tools should be used! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 8(90)
Unsnap the BtB connector by using the Front Opening Tool. Remove the Main Camera with your fingers. Main PBA Unsnap the FPC Jack BtB connector by using the Front Opening Tool. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 9(90)
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Insert the Front Opening Tool to release the Main PBA. Turn the main PBA over gently. Do not stretch the RF Cable! Unsnap one side of the RF Cable by using the Front Opening Tool. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 10(90)
Unsnap the LCD BtB connector by using the Front Opening Tool. Unsnap the touch panel BtB connector by using the Front Opening Tool. Remove the two screws Len:3.5 Diam:1.4M by Bits(JCIS No 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 11(90)
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Unsnap one side of the RF Cable by using the Flex Film Assembly Tool. Remove the one screw Len:2.0 Diam:1.4 by Bits(JCIS No Remove the Cover Transparent Assy. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 12(90)
Follow the 4.13, 4.34, 4.36 Removal instructions! Prepare the new Cover Transparent Assy. Follow the 4.13, 4.27, 4.34, 4.36 Installation instructions! Follow the 5.1, 5.4 – 5.7 Reassembly instructions! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 14(90)
Follow the 5.4 – 5.7 Reassembly instructions! REMOVAL Detach the Ant GPS by using the Front Opening Tool. Remove it with your fingers. INSTALLATION Place the new Ant GPS in the correct position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 15(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Ant GPS Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 16(90)
Insert the Nylon Pointer into the hole of the Audio Jack connector to release it. Remove the Audio Jack by using the Flex Film Assembly Tool. INSTALLATION Place the new Audio Jack into its socket. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 17(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Audio Jack Press to secure its position by using the Flex Film Assembly Tool. Do not touch the contact pins on the Audio Jack! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 18(90)
Lift up the Cap HDMI to remove it with your fingers. INSTALLATION Place the Cap HDMI in the correct position as shown in the picture. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 19(90)
Lift up the Cap RF by using the Tweezers and remove it. INSTALLATION Place the new Cap RF in the correct position. Press the Cap RF into its proper position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 20(90)
Insert the Front Opening Tool to release the Cap USB. Pull to release the Cap USB from its hole with your fingers. INSTALLATION Insert the Cap USB into its hole with your fingers. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 21(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Cap USB Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 22(90)
Place the Carrier Holder Bottom in the correct position. Press to secure its position. The guiding hole must be aligned accurately between the Carrier Holder Bottom and the PBA Bottom! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 23(90)
Detach the Carrier Holder Proximity Sensor by using the Tweezers and remove it. INSTALLATION Place the Carrier Holder Proximity Sensor in the correct position. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 24(90)
Detach the Carrier Vibrator by using the Flex Film Assembly Tool and remove it. INSTALLATION Place the new Carrier Vibrator in the correct position. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 25(90)
INSTALLATION Check that the proper label format is loaded in the Zebra printer and write a new Label by using the ‘LabelMake’ software. One label only is allowed! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 26(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Core Unit Lable Press along the surface to make Label securely attached. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 27(90)
Peel off the Cushion Camera 1 by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place the new Cushion Camera 1 in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 28(90)
Peel off the Cushion Receiver by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the Cushion Receiver in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 29(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Cushion Receiver Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 30(90)
Scrap! Not to be reused! INSTALLATION Place the Cushion Speaker aligning the Shield Can BB B guide lines as shown in the picture. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 31(90)
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Peel off the protective film. Turn over the main PBA to make sure the Cushion Speaker proper assembly. Cushion Speaker should be within marked PBA guiding area! PBA overhang is not allowed! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 32(90)
Unsnap the touch panel BtB connectors by using the Front Opening Tool. Peel off the Cushion Sub PBA by using the Flex Film Assembly Tool. Scrap! Not to be reused! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 33(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Cushion Sub PBA INSTALLATION Place the new Cushion Sub PBA aligning the guiding line as shown in the picture. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 34(90)
Peel off the Cushion Vib by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place the Cushion Vib in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 35(90)
Do not touch the contact pins! Remove the Ear Speaker by using the Flex Film Assembly Tool. INSTALLATION Clean the remained Cushion Receiver and place the new Ear Speaker in the correct position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 36(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Ear Speaker Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 37(90)
Peel off the Foil Adhesive Audio Jack by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Foil Adhesive Audio Jack in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 38(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Foil Adhesive Audio Jack Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 39(90)
Peel off the Foil Adhesive GPS Ant by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Foil Adhesive GPS Ant in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 40(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Foil Adhesive GPS Ant Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 41(90)
Peel off the Foil Adhesive NFC PBA by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Foil Adhesive NFC PBA in the correct position as shown in the picture. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 42(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Foil Adhesive NFC PBA Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 43(90)
Peel off the Foil Adhesive Speaker by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Foil Adhesive Speaker in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 44(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Foil Adhesive Speaker Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 45(90)
Place the new Foil Adhesive Transparent Front in the correct position. The holes must be aligned between the Foil Adhesive Transparent Front and the Cover Transparent Assy! Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 46(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Foil Adhesive Transparent Front Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 47(90)
Insert the Flex Film Assembly Tool underneath and lift up to detach the FPC Jack Assy. Remove the FPC Jack Assy with your fingers. INSTALLATION Place the new FPC Jack Assy in the correct position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 48(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: FPC Jack Assy Press to secure its position. Do not touch the FPC area! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 49(90)
FPC Main Assy. Detach the FPC Main Assy by using the Flex Film Assembly Tool. Remove the FPC Main Assy with your fingers. Scrap! Not to be reused! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 50(90)
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Sheet ACF Relay and the PBA of the FPC Main Assy! Peel off the protective film. Pre-bend the FPC Main by the Guide line as shown in the picture. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 51(90)
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Place the new Sheet Relay FPC in the correct position Press to secure its attachment. Pre-bend the Sheet ACF Relay by the Guide line as shown in the picture. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 52(90)
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LCD FPC slot as shown in picture! Press to secure key push switch part position by using the Flex Film Assembly Tool. Press along to secure the FPC Main attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 53(90)
Detach the Key Camera by using the Flex Film Assembly Tool and remove it. INSTALLATION Place the new Key Camera with proper direction into the slot. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 54(90)
Detach the Key On/Off by using the Flex Film Assembly Tool and remove it. INSTALLATION Place the new Key On/Off with proper direction into the slot. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 55(90)
Detach the Key Volume by using the Flex Film Assembly Tool and remove it. INSTALLATION Place the new Key Volume with proper direction into the slot. Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 56(90)
Loudspeaker. Scrap! Not to be reused! Remove it by using the Flex Film Assembly Tool. INSTALLATION Clean the remained adhesive and place the new Loudspeaker into its socket. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 57(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Loudspeaker Press along the surface to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 58(90)
Follow the 5.4 – 5.7 Reassembly instructions! REMOVAL Remove the two screws Len:6.0 Diam:1.4M by Bits(JCIS No Insert the Guitar Pick to release the hooks of the Main Antenna. Remove the Main Antenna. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 59(90)
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Place the Main Antenna in the correct position and push to lock the hooks of the Main Antenna. Apply 10 Ncm torque when tightening the two Screw Len:6.0 Diam:1.4 with Bits (JCIS No 0). 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 60(90)
Place the NFC Antenna in the correct position. Pick up the new NFC Antenna with the upper green part as shown in the picture! Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 61(90)
Place the PBA Bottom in the correct position. Press to secure its position. The guiding hole must be aligned accurately between the PBA Bottom and the Cover Transparent Assy! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 62(90)
Follow the 5.4 – 5.7 Reassembly instructions! REMOVAL Insert the Front Opening Tool to detach the PBA NFC. Remove the PBA NFC with your fingers. INSTALLATION Place the PBA NFC in the correct position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 63(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: PBA NFC Press to secure its position. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 64(90)
Release the RF Cable hooks by using the Flex Film Assemble Tool. INSTALLATION Place the RF Cable into its socket. Press to snap the hooks of the RF Cable by using the Flex Film Assembly Tool. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 65(90)
Peel off the Sheet GPS Ant by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place the Sheet GPS Ant in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 66(90)
Tool. Unsnap the touch panel BtB connectors by using the Front Opening Tool. Peel off the Sheet LCD FPC by using the Tweezers. Scrap! Not to be reused! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 67(90)
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Replacement: Sheet LCD FPC INSTALLATION Place the new Sheet LCD FPC aligning the guiding line as shown in the picture. Press to secure its attachment. Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 68(90)
Peel off the Sheet NFC FPC by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Sheet NFC FPC in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 69(90)
Peel off the Sheet NFC Shield by using the Tweezers. Scrap! Not to be reused! INSTALLATION Place the new Sheet NFC Shield in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 70(90)
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Working Instruction Repair Instruction Mechanical/ Replacement: Sheet NFC Shield Peel off the protective film. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 71(90)
Peel off the Sheet Protection LCD with your fingers. Scrap! Not to be reused! INSTALLATION Place the Sheet Protection LCD in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 72(90)
Scrap! Not to be reused! Remove the Shield Can BB A. INSTALLATION Place the new Shield Can BB A and press gently until it is securely attached. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 73(90)
Scrap! Not to be reused! Remove the Shield Can BB B. INSTALLATION Place the new Shield Can BB B and press gently until it is securely attached. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 74(90)
Scrap! Not to be reused! Remove the Shield Can Lid Non Cell. INSTALLATION Place the new Shield Can Lid Non Cell and press gently until it is securely attached. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 75(90)
Scrap! Not to be reused! Remove the Shield Can RF. INSTALLATION Place the new Shield Can RF and press gently until it is securely attached. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 76(90)
Peel off the Water Indicator by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place the new Water Indicator in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 77(90)
Peel off the Water Indicator L by using the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place the new Water Indicator L in the correct position. Press to secure its attachment. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 78(90)
After “Select Language” menu, turn off the phone. 4.51 Board Swap – Change Label CHANGE LABEL Follow the instructions in the Generic Repair Manual – Build swap for change of label. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 79(90)
The hole must be aligned accurately between the sub PBA of the Main FPC and the Cover Transparent Assy! Apply 10 Ncm torque when tightening the one Screw Len:2.0 Diam:1.4 M with Bits (JCIS No 0). 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 80(90)
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Connect one end of the RF Cable with the Flex Film Assembly Tool. Turn over the Cover Transparent Assy gently and secure the Cover Transparent Assy into its sockets. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 81(90)
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Apply 12 Ncm +/-1Ncm torque when tightening the two Screw Len:3.5 Diam:1.4 with Bits (JCIS No 0). Connect the touch panel BtB connector with fingers. Connect the LCD BtB connector with fingers. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 82(90)
Press the main PBA to secure its position gently. Note: Do not push down the Main FPC and FPC Jack Assy BtB connectors under the main PBA! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 83(90)
Connect the FPC Jack Assy BtB connector with fingers. Main Camera Place the Main Camera into its socket with 30 degree tilt with fingers. Press to secure its position gently. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 84(90)
Connect the NFC BtB connector with fingers. Battery Raise the right side of the Rear Frame approximately 60° from the right side. Do not draw the NFC FPC more than 60° ! 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 85(90)
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Working Instruction Repair Instruction Mechanical/ Reassembly Place the Battery into its socket. Press to secure its position. Put the Rear Frame Assy in place. Press to snap the hooks. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 86(90)
Apply 12 Ncm torque when tightening the seven Screw Len:3.5 Diam:1.4 with T5. Cover Bottom Place the Cover Bottom on the Cover Transparent Assy. Push to Snap the Cover Bottom. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 87(90)
Working Instruction Repair Instruction Mechanical/ Reassembly Cover Rear Assy Place the Cover Battery. Push to snap the Cover Rear Assy. Press to snap the Cover Rear Assy. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 88(90)
Below is a link to a list of countries of origin. If you are printing a Brazil or VIVO label, scan the barcode corresponding to the correct country of origin for the “Fabricado” field. 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 89(90)
Working Instruction Repair Instruction Mechanical/ Revision History Rev. Date Changes / Comments 2012-Mar-2 Initial release 1257-2928 Rev 2 Sony Mobile Communications AB – Company Internal 90(90)