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About This Manual This manual was written by the TOSHIBA Technical Publications Group. This group is tasked with providing technical documentation for the G7 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.
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The information in this manual is subject to change without notice. TOSHIBA International Corporation shall not be liable for technical or editorial omissions or mistakes in this manual, nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
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G7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the date of purchase.
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This Manual’s Purpose and Scope This manual provides information that will assist the qualified user in the safe installation, setup, operation, and disposal of the G7 Adjustable Speed Drive. The information provided in this manual is applicable to the G7 Adjustable Speed Drive only.
The G7 is a very powerful tool, yet surprisingly simple to operate. The G7 has an easy-to-read 240 x 64 pixel graphical LCD screen with a user-friendly Electronic Operator Interface (EOI). The EOI provides easy access to the many monitoring and programming features of the G7.
Do Not connect resistors across terminals PA – PC or PO – PC. This may cause a fire. • Do not install the ASD if it is damaged or if it is missing component(s). • Turn the power on only after attaching the front cover. G7 ASD Operation Manual...
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A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system. Follow all warnings and precautions and do not exceed equipment ratings. See the section titled Installation and Connections on pg. 6 for additional information on installing the drive. G7 ASD Operation Manual...
The ASD maintains a residual charge for a while after turning the ASD off. Wait at least ten minutes before servicing the ASD after turning the ASD power off. Ensure that the Charge LED is off. • Do Not attempt to disassemble, modify, or repair the ASD. Call your Toshiba sales representative for repair information. •...
Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications. Report any discrepancies to your Toshiba sales representative. Storage Store the device in a well ventilated location (in its shipping carton, if possible).
To operate properly, the G7 unit must be securely mounted and connected to a power source (3 phase AC input at the L1/R, L2/S, and L3/T terminals). The control terminals of the G7 may be used by connecting the terminals of the Control Terminal Strip to the proper sensors or signal input sources (see Table 1 on pg.
Install the unit securely in a well ventilated area that is out of direct sunlight using the four mounting holes on the rear of the ASD. The ambient temperature rating for the G7 is from 14 to 104° F (-10 to 40° C).
ASD to the motor from terminals T1/U, T2/V, and T3/W. The input and output conductors and terminal lugs used shall be in accordance with the requirements listed in the section titled Cable/ Terminal Specifications on pg. 179. G7 ASD Operation Manual...
L1/R, L2/S, and L3/T are connected to the 3-phase input power. • T1/U, T2/V, and T3/W are connected to the motor. • The 3-phase input power is within the ASD setup tolerances. • There are no shorts and all grounds are secured. G7 ASD Operation Manual...
I/O and Control The G7 can be controlled by several input types and combinations thereof, as well as operate within a wide range of voltage levels. This section discusses the G7 control methods and supported I/O functions. Table 1 lists the names, the default settings, and the descriptions of the input and output terminals of the Control Terminal Strip.
PP — The function of output PP is to provide a 10 VDC output that may be divided using a potentiometer. The tapped voltage is applied to the RR input to provide manual control of the RR programmed function. G7 ASD Operation Manual...
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The programmable terminals of the Control Terminal Strip may be changed from their default assignments. For further information on terminal assignments and changing their default settings, see the section titled Direct Access Parameter Information on pg. G7 ASD Operation Manual...
G7 Options The G7 ASD may be equipped with several options which are used to expand the functionality of the ASD. Table 2 lists the available options and their functions. Table 2. G7 Optional devices and functions. Device Device Function...
Pin Number Function *OUT1 *OUT2 — — Note: * Open collector outputs. Figure 4. Control Board of the G7 ASD (P/N 48700). EOI connection and 0 to +5 volt (logic) signal I/O (CNU2). CNU3 EOI connection and RS232 or RS485 signal I/O (CNU1).
Typical Connection Diagram Figure 15. G7 connection diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal. G7 ASD Operation Manual...
The G7 drive is also equipped with a factory-loaded table of motor parameters that fit several different types of motors. To use this function, disable Autotune and select a motor type at F413.
To minimize the effects of negative torque a dynamic braking system may be used. The dynamic braking system uses a braking resistor that must be suitably matched to the load. G7 ASD Operation Manual...
The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an immediate stop is required, a braking system should be used. The two most common types of motor braking systems used with the G7 ASD are: DC Injection Braking and Dynamic Braking. For further information on braking systems, see DC Injection Braking on pg.
Drive Capacity The G7 ASD must not be used with a motor that has a significantly larger capacity, even if the motor is operated under a small load. A drive being used in this way will be susceptible to the high-output peak current which may result in nuisance tripping.
55° C 131° F Altitude Derating Toshiba inverters are capable of operating at altitudes up to 3,300 feet without requiring an altitude derate. Table 5 provides the derating percentage to be considered when using a drive above 3,300 feet. Table 5. Altitude Derating.
Single-phase Derating Toshiba AC ASDs are capable of single phase input power operation. During single phase operation, the full-load current of the drive is derated by 36%. Example As an example, we will evaluate the following scenario: In our hypothetical application, we have a 20 HP motor that is rated at 48 full-load amps. Under normal circumstances the application would have 3-phase power applied.
> 5 kHz 100 feet Note: Contact Toshiba for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.
Electronic Operator Interface The G7 Electronic Operator Interface (EOI) is comprised of an LCD display, two LEDs, a rotary encoder, and eight keys. These items are described below and their locations are provided in Figure 16 on Note: The EOI software is the product of years of development and some of the items displayed on the screen of the EOI may refer to the Local mode, the Keypad, or the Panel;...
Up, Down, and Enter key functions. The software used with the G7 is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI.
Upon initial powerup of the ASD the Startup Wizard starts. The Startup Wizard assists the user with the initial configuration of the input power settings and the output parameters of the G7 drive. The drive may also be setup by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information on pg.
Pressing the Rotary Encoder while a changed parameter is displayed accesses the settings of the changed parameter for viewing or changing. Pressing Esc when done returns the user to the Changed From Default screen. Figure 18. Changed From Default screen. G7 ASD Operation Manual...
(3) run the Startup Wizard at the next power up. If selection (2) or (3) is chosen, then the system returns to the Program menu. If Run Now is selected, the Startup Wizard will start and assist the user with the initial configuration of the G7 True Torque Control...
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Adjust Accel/Decel Automatically? When enabled, the G7 adjusts the acceleration and deceleration rates according to the applied load. The acceleration and deceleration times range from 12.5 to 800% of the programmed values for the active acceleration time [e.g., Acceleration Time #1 (F009) and Deceleration Time #1 (F010)].
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Frequency (speed) command. Wizard: Finish This screen is the final screen of the Startup Wizard. The basic parameters of the ASD have been set. Click Finish to return to the Program mode. Application- specific programming may be required. G7 ASD Operation Manual...
System Configuration and Menu Options Root Menus The MON/PRG key accesses the three primary modes of the G7: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the MON/PRG key to loop through to...
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Torque Limit Group — This parameter is used to select 1 of 4 preset positive torque limits to apply to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. G7 ASD Operation Manual...
Frequency Reference — Displays the Frequency setpoint. Output Current — Displays the Output Current as a percentage of the rated capacity of the G7. Bus Voltage — Displays the Bus Voltage as a percentage of the rated capacity of the G7.
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4-20 mA signal. Either may be used as a frequency or torque command source; however, the two cannot function simultaneously. Throughout this manual they will be listed as VI/II. G7 ASD Operation Manual...
(See the section titled Direct Access Parameter Information on pg. 48.) EOI Option Setups Darker Contrast (adjustment) Lighter Command Local/Remote Key Frequency Realtime Clock Setup Double Click Speed Arrow Speed Preferences Encoder Speed Pressed Encoder Action G7 ASD Operation Manual...
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Enable User-defined Units User-defined Units Display Units Hz Per User-defined Unit F702 Frequency Display Resolution F703 Units for Voltage and Current None Auto Setup for 50 Hz Type Reset F007 Auto Setup for 60 Hz Restore Factory Defaults G7 ASD Operation Manual...
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F122 F123 F124 F125 F126 F110 Out 1 F130 Out 2 F131 F132 Output Terminal Function F133 F134 F135 F136 Acc/Dec Base Frequency Adjustment F650 Analog Input Functions Upper-limit Frequency Adjustment F651 Acceleration Time Adjustment F652 G7 ASD Operation Manual...
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F162 Out4 On Delay F153 Output Terminal Delays Out4 Off Delay F163 Out5 On Delay F154 Out5 Off Delay F164 Out6 On Delay F155 Out6 Off Delay F165 Out7 On Delay F156 Out7 Off Delay F166 G7 ASD Operation Manual...
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Motorized Pot Setting Disposition at Power F108 Down Motorized Pot Settings Minimum Frequency Maximum Frequency Protection Parameters Dynamic Braking Dynamic Braking Enable & Configuration F304 Over-current Stall Level Configuration F601 Stall Over-voltage Stall Level Configuration F305 DC Braking Start Frequency F250 G7 ASD Operation Manual...
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F618 Brake Fault Internal Timer Time F630 Brake Fault Timer Release After Run Time Base Frequency Volts Voltage Compensation & Limitation Enable F307 Soft Start Relay Inrush Current Timing and ST Soft Start F609 Interlock Enable G7 ASD Operation Manual...
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Speed Limit Torque Band F432 Speed Limit Torque Recovery Time F433 Feedback Parameters Input Selection F360 Proportional (P) Gain F362 Integral (I) Gain F363 Feedback Settings Differential (D) Gain F366 Delay Filter F361 Deviation Limits F364 Position Difference Limit G7 ASD Operation Manual...
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#2 Frequency & Characteristics F019 #3 Frequency & Characteristics F020 #4 Frequency & Characteristics F021 Preset Speeds #5 Frequency & Characteristics F022 #6 Frequency & Characteristics F023 #7 Frequency & Characteristics F024 #8 Frequency & Characteristics F287 G7 ASD Operation Manual...
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Number of Motor Poles F411 Motor Settings Motor Capacity (kW) F412 Motor Type F413 #1 Base Frequency F014 #1 Max Output Voltage F306 Motor Set #1 #1 Torque Boost F016 #1 Electronic Thermal Protection Level F600 G7 ASD Operation Manual...
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Accel/Decel #4 Configuration F414 S-Pattern Lower Limit Adjustment F506 S-Pattern Upper Limit Adjustment F507 Accel/Decel Time Lower Limit F508 Accel/Decel Special Accel/Decel Switching Frequency #1 F505 Accel/Decel Switching Frequency #2 F513 Accel/Decel Switching Frequency #3 F517 Display Resolution G7 ASD Operation Manual...
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#2 Frequency Setting F192 #2 Voltage Setting F193 #3 Frequency Setting F194 V/f Five Point Setting #3 Voltage Setting F195 #4 Frequency Setting F196 #4 Voltage Setting F197 #5 Frequency Setting F198 #5 Voltage Setting F199 G7 ASD Operation Manual...
F003 Direct Access Parameter Information The G7 drive has the ability to allow the user direct access to the motor control functions. The functions listed below have an associated Parameter Number which accesses its setting. There are two ways in which the motor control parameters may be accessed for modification: Program ⇒...
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Parameter Type — Selection List Factory Default — Use RR Frequency Mode #1 determines the source of the frequency command or the torque command (when operating in the torque control mode) for the G7. Changeable During Run — No key is enabled to...
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PBR Overload Ratio PBR Load Ratio Input Power Output Power Peak Output Current Peak DC Bus Voltage PG Counter Position Counter RR Input VI/II Input RX Input RX2 Input FM Output AM Output Meter Adjust Value G7 ASD Operation Manual...
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If either direction is disabled in parameter F311, the disabled direction will not be recognized if commanded by the EOI Panel Direction setting; and if running when disabled, the G7 will decelerate to 0.0 Hz. If both directions are disabled in parameter F311, the direction selected by the EOI will determine the rotation direction.
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Parameter Type — Numeric Value Factory Default — 80.0 This parameter sets the highest frequency that the G7 will accept as a frequency command or frequency setpoint. The G7 may output frequencies higher than the Changeable During Run — Yes...
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G7 for the motor being used. If Load Reactors or Long Lead Filters are used, or if the capacity of the G7 is greater than the motor, manual tuning of the motor parameters may be required for optimum performance.
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Program ⇒ Protection Parameters ⇒ Overload Parameter Type — Check Box Factory Default — Not Selected When enabled, the Soft Stall function reduces the output frequency of the G7 when the current requirements of the motor exceed the Electronic Thermal Changeable During Run — No Protection #1 setting (F600);...
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(MSB) (LSB) F018 setting F019 setting F020 setting F021 setting F022 setting F023 setting F024 setting Note: 1 = Terminal connected to CC. Presets 1 – 7 are shown, but may continue to Preset Speed #15. G7 ASD Operation Manual...
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Preset Speed #5. The binary number is applied to S1 – S4 of the Changeable During Run — Yes Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz G7 ASD Operation Manual...
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Parameter Type — Numeric Value Factory Default — 2.5 This parameter sets the bandwidth of the Speed Reach Frequency (F101) setting. Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual...
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(Reverse) control terminals for the secondary function of Standby. Closing a set of contacts to either F or R will cause the G7 to accelerate the motor to the programmed setpoint of F or R. Opening the F and R contact will disable the G7 and the motor will coast to a stop.
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Program ⇒ Terminal Selection ⇒ Input Special Functions Parameter Type — List Item Factory Default — Reverse The R/F Priority Selection determines the operation of the G7 if both the R and F control terminals are closed. Changeable During Run — No...
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If Store is selected, the G7 will maintain the current frequency setpoint in memory while stopped, during fault conditions, or when power is removed. This setpoint will be used as the initial frequency setpoint when the G7 is restarted. If Erase is selected, the G7 will not store the frequency setpoint and establishes a setpoint of 0.0 Hz when restarted.
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In addition, the input terminal must be specified as Normally Open or Changeable During Run — No Normally Closed. This parameter sets the programmable RES terminal to 1 of the 68 possible functions that are listed in Table 9 on pg. G7 ASD Operation Manual...
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In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S5 terminal to 1 of the 68 possible functions that are listed in Table 9 on pg. G7 ASD Operation Manual...
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In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #13 to 1 of the 68 possible functions that are listed in Table 9 on pg. G7 ASD Operation Manual...
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In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #16 to 1 of the 68 possible functions that are listed in Table 9 on pg. G7 ASD Operation Manual...
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⇒ terminal is connected to CC. Jog parameters may be set from the following path: Program Frequency Setting ⇒ Parameters Jog Settings. Enabling the Jog Window allows for the Jog to be controlled via the EOI. G7 ASD Operation Manual...
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Frequency Mode #1 to Frequency Mode #2. This function is enabled by ⇒ setting the Reference Priority Selection to Frequency Source Priority Switching and is located at Program Fundamental Parameters ⇒ Standard Mode Selection ⇒ Reference Priority Selection ⇒ Frequency Source Priority Switching G7 ASD Operation Manual...
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The returned signal may also be used to notify the user or control a dependent subsystem. 66 — System Consistent Sequence (BT: braking test) — TBD. 67 — Output Frequency Hold — TBD. 68 — MUV Disable — Connecting this terminal to CC disables undervoltage trips (Main Undervoltage Disable). G7 ASD Operation Manual...
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The on and off delay times of the #4 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. G7 ASD Operation Manual...
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The on and off delay times of the #7 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. G7 ASD Operation Manual...
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Designed Data Output 7 (7-bit transmission output) Bypass Output #2 Light Load Detection Signal Fan On/Off Heavy Load Detection Signal Jogging Positive Torque Limit Control Terminal Strip Operation Command Mode Negative Torque Limit Total-operation-hours Alarm External Rush Suppression Relay Output G7 ASD Operation Manual...
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Program ⇒ Terminal Selection ⇒ Input Terminal Delays ⇒ F Parameter Type — Numeric Value Factory Default — 8.0 This parameter delays the response of the G7 to any change in the F terminal input by the programmed value. Changeable During Run — No Minimum —...
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(see waveforms at F140). Changeable During Run — No The delay may be increased to provide additional electrical noise immunity or to prevent the G7 from responding to contact bounce or chatter. Minimum — 2.0 Maximum — 200.0 Units —...
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This parameter delays the closing of the OUT7 output terminals by the programmed value (see waveforms at F150). Changeable During Run — No The delay may be increased to prevent relay chatter. Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual...
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(see waveforms at F160). Changeable During Run — No The delay may be increased to allow the devices that are connected to OUT4 to respond. Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual...
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Parameter Type — Numeric Value Factory Default — 60.0 The Motor #2 Base Frequency setting is the frequency at which the output voltage of the G7 reaches its maximum setting. The #2 Maximum Output Changeable During Run — Yes Voltage is set at F171.
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Base Frequency (F170). Regardless of the programmed value, the output Changeable During Run — Yes voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the G7 and Minimum — 0.0 the Supply Voltage Compensation setting (F307).
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Base Frequency (F174). Regardless of the programmed value, the output Changeable During Run — Yes voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the G7 and Minimum — 0.0 the Supply Voltage Compensation setting (F307).
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Base Frequency (F178). Regardless of the programmed value, the output Changeable During Run — Yes voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the G7 and Minimum — 0.0 the Supply Voltage Compensation setting (F307).
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The V/f five-point settings (total 10) define a custom volts per hertz relationship Minimum — 0.0 for the startup output of the G7. Maximum — Upper Limit Freq. (F012) To enable this function, set the V/f Pattern (F015) selection to Custom V/f Units —...
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F196 Changeable During Run — No (Custom V/f Five Point Setting #4 Frequency). F190 for additional information on custom V/f curves. Minimum — 0.0 Maximum — 100.0 Units — % G7 ASD Operation Manual...
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F198 Changeable During Run — No (Custom V/f Five Point Setting #5 Frequency). F190 for additional information on custom V/f curves. Minimum — 0.0 Maximum — 100.0 Units — % G7 ASD Operation Manual...
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F004 and F207, respectively. If Frequency Source #1 is selected here, the G7 will follow the settings of F004. If Frequency Source #2 is selected here, the G7 will follow the settings of F207.
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4 – 20 mA current loop signal where 4 mA equals 20% of a 20 mA signal. If the VI input is used (0 – 10 VDC input), parameter F201 may be changed to 0.0% (of the input signal). G7 ASD Operation Manual...
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Units — % This parameter sets Torque Reference Setpoint #1 (%) and is the output torque value that is associated with the setting of F201. This value is entered as 0 to 250% of the rated torque. G7 ASD Operation Manual...
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This parameter sets the threshold frequency that will be used in F200 Changeable During Run — Yes determine if Frequency Source #1 or #2 will control the output of the G7. F200 for additional information on this setting. Minimum — 0.1 Maximum —...
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G7. If the filtering selection is Small, the G7 averages the last 5 sampled (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor.
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Minimum — 0.0 F210 for further information on this setting. Maximum — 100.0 This parameter sets the RR Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F210. Units — Hz G7 ASD Operation Manual...
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Units — % This parameter sets RR Torque Reference Setpoint #2 and is the output torque value that is associated with setting of F212. This value is entered as 0 – 250% of the rated torque. G7 ASD Operation Manual...
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This parameter sets the RX input level that represents RX Reference Setpoint #1 (direction/torque/frequency). This value is entered as -100 to +100% of the -10 to +10 VDC RX input signal range. G7 ASD Operation Manual...
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Units — % This parameter sets RX Torque Reference Setpoint #1 (%) and is the output torque value that is associated with setting of F216. This value is entered as -250 to +250% of the rated torque. G7 ASD Operation Manual...
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Units — % This parameter sets RX Torque Reference Setpoint #2 (%) and is the output torque value that is associated with setting of F218. This value is entered as -250 to +250% of the rated torque. G7 ASD Operation Manual...
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This parameter sets the RX2 input level that represents RX2 Reference Setpoint #1 (frequency) (direction/torque/frequency). This value is entered as -100 to +100% of the -10 to +10 VDC RX2 input signal range. G7 ASD Operation Manual...
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Units — % This parameter sets RX2 Torque Reference Setpoint #1 (%) and is the output torque value that is associated with the setting of F222. This value is entered as -250 to +250% of the rated torque. G7 ASD Operation Manual...
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Units — % This parameter sets RX2 Torque Reference Setpoint #2 (%) and is the output torque value that is associated with the setting of F224. This value is entered as -250 to +250% of the rated torque. G7 ASD Operation Manual...
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This parameter sets BIN Reference Setpoint #1 (direction/torque/frequency) and is entered as 0 to 100% of the BIN binary input word of 11111111 (255 G7 ASD Operation Manual...
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BIN binary input and motor load. Maximum — +250.0 F228 for further information on this setting. This parameter sets BIN Torque Reference Setpoint #1 (%) and is entered as Units — % -250 to +250% of the rated torque. G7 ASD Operation Manual...
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Setpoint #1 (frequency) (direction/speed). The range of values for this parameter is -100 to +100% of the PG input pulse count range. Note: Further application-specific PG settings may be performed from the following path: Program ⇒ Feedback Parameters ⇒ PG Settings. G7 ASD Operation Manual...
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Once exceeded, the output frequency of the drive will Changeable During Run — Yes accelerate to the programmed setting. Output frequencies below the Startup Frequency will not be output from the Minimum — 0.0 drive during startup. Maximum — 10.0 Units — Hz G7 ASD Operation Manual...
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DC Injection Braking is also used to preheat the motor or to keep the rotor from spinning freely when the motor is off by providing a pulsating DC current into the motor at the Carrier Frequency. This feature may be enabled at F254. G7 ASD Operation Manual...
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Manual Jog screen. Maximum — 20.0 Repeated Mon/Prog entries loop the software from the Manual Jog screen ⇒ Units — Hz Frequency Command screen ⇒ Monitor screen ⇒ Jog Settings screen and back to the Manual Jog screen. G7 ASD Operation Manual...
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(see the plus-or-minus value setting at F273). When multiple Changeable During Run — Yes jump frequencies overlap, the system will recognize the lowest and the highest frequencies as one jump range. Minimum — 0.0 Maximum — 80.0 Units — Hz G7 ASD Operation Manual...
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Preset Speed #8. The binary number is applied to S1 – S4 of the Changeable During Run — Yes Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz G7 ASD Operation Manual...
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Preset Speed #12. The binary number is applied to S1 – S4 of the Changeable During Run — Yes Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz G7 ASD Operation Manual...
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This parameter Enables/Disables the ability of the drive to start into a spinning motor when the ST – CC connection is open (Break/Make ST) or after a power Changeable During Run — Yes interruption (Power Failure). This parameter also Enables/Disables F312 F313. G7 ASD Operation Manual...
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The Dynamic Braking function may be setup and enabled by connecting a braking resistor from terminal PA to PB of the drive and providing the proper information at F304, F308, and F309. Settings: Enabled with Overload Disabled G7 ASD Operation Manual...
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Base Frequency (F014). Regardless of the programmed value, the output voltage cannot be higher than the input voltage. Minimum — 0.0 The actual output voltage will be influenced by the input voltage of the G7 and Maximum — 600.0 the Supply Voltage Compensation setting (F307).
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See F301 additional information on this parameter. Settings: Normal Start from 0.0 Hz Start from Running Frequency Option Board G7 ASD Operation Manual...
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Direct Access Number — F315 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Selection List Factory Default — 1.0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Drooping Gain Direct Access Number — F320 Program ⇒...
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Direct Access Number — F324 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 100.0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes Minimum — 0.1 Maximum — 200.0 Units —...
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Time (Crane/Hoist) Parameter Type — Numerical Program ⇒ Special Control Parameters ⇒ Crane/Hoist Load Factory Default — 5.0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes Minimum — 0.0 Maximum — 10.0 Units — Seconds Forward-Run Switching Load Torque (Crane/Hoist) Direct Access Number —...
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Direct Access Number — F336 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Load Parameter Type — Numerical Factory Default — 150.0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units —...
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This parameter determines the amount of time that the drive will wait before outputting a signal to the motor once the switch-to-drive-output criteria has Changeable During Run — Yes been met. Minimum — 0.01 Maximum — 10.0 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 0.0 This parameter determines the delay in the ASD output response to the motor- control feedback signal (signal source is selected at F360). Changeable During Run — Yes Minimum — 0.0 Maximum — 255 G7 ASD Operation Manual...
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This parameter determines the degree that the differential function affects the output signal. The larger the value entered here, the more pronounced the Changeable During Run — Yes differential function. Minimum — 0.0 Maximum — 2.55 G7 ASD Operation Manual...
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Direct Access Number — F370 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 1000 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Minimum — 100 Maximum — 4000...
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Direct Access Number — F373 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 800 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes Minimum — 1 Maximum — 8001 Current Control Proportional Gain Direct Access Number —...
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Direct Access Number — F378 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Selection List Factory Default — 0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Minimum — 0 Maximum — 5 Speed Loop Parameter Ratio Direct Access Number —...
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Direct Access Number — F387 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #7 Preset Speed (F024). Changeable During Run — No G7 ASD Operation Manual...
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Direct Access Number — F395 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #15 Preset Speed (F294). Changeable During Run — No G7 ASD Operation Manual...
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Direct Access Number — F401 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Factory Default — 0.60 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes Minimum — 0.0 Maximum — 2.55 Motor Constant 1 (primary resistance) Direct Access Number —...
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Motor Type Direct Access Number — F413 Program ⇒ Motor Parameters ⇒ Motor Settings Parameter Type — Selection List Factory Default — Toshiba EQP III This parameter identifies the type of motor being used. TEFC Settings: Changeable During Run — No...
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This parameter Enables/Disables the Torque Bias input function. When enabled, this parameter identifies the source of the Torque Bias input signal. Changeable During Run — Yes Settings: Disabled VI/II LED Option Binary/BCD Input LCD Keypad RS232/485 Communication Card G7 ASD Operation Manual...
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When enabled and operating in the Torque Control mode, the Changeable During Run — Yes forward speed limit is controlled by the terminal selected here. If Setting is selected, the value set at F426 is used for this parameter. Settings: Disabled VI/II Setting G7 ASD Operation Manual...
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Parameter Type — Selection List Factory Default — Fixed Direction This parameter specifies whether the torque command function is to be used in one direction or both (F/R). Changeable During Run — No Settings: Fixed Direction F/R Permitted G7 ASD Operation Manual...
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Torque Control mode. This Changeable During Run — No parameter sets the response time of the system to torque change requirements. Minimum — 0.0 Maximum — 2.50 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 250.0 This parameter provides a value to be used as the Regeneration Torque Limit Changeable During Run — Yes #1 if Setting is selected at F442. Minimum — 0.0 Maximum — 250.0 Units — % G7 ASD Operation Manual...
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Changeable During Run — Yes profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Minimum — 0.0 Maximum — 250.0 Units — % G7 ASD Operation Manual...
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Direct Access Number — F450 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings Parameter Type — Selection List Factory Default — Driving/Regen Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Settings: Driving/Regen Positive/Negative Accel #2 Time Direct Access Number —...
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F508. Maximum — 6000.0 Note: A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Units — Seconds Automatic Accel/Decel and Stall settings may lengthen the acceleration time. G7 ASD Operation Manual...
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This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration. S-pattern 2 acceleration and deceleration decreases the rate of change above the base frequency. G7 ASD Operation Manual...
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Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 25.0 Sets the upper limit frequency of S-pattern 1 and 2. Changeable During Run — Yes Minimum — 0.0 Maximum — 50.0 Units — % G7 ASD Operation Manual...
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Settings Factory Default — Linear This parameter enables a user-selected preprogrammed output profile that Changeable During Run — Yes controls the acceleration and deceleration pattern for the #3 Accel/Decel parameter. Settings: Linear S-Pattern 1 S-Pattern 2 G7 ASD Operation Manual...
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Settings Factory Default — Linear This parameter enables a user-selected preprogrammed output profile that Changeable During Run — Yes controls the acceleration and deceleration pattern for the #4 Accel/Decel parameter. Settings: Linear S-Pattern 1 S-Pattern 2 G7 ASD Operation Manual...
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Infinite. Running multiple Preset Speeds as a group is called a Pattern Run. This parameter allows the user to run the Preset Speeds 1 – 15 as a group and is identified as Group #1. Skip may be selected to ignore a Preset Speed entry. G7 ASD Operation Manual...
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Parameter Type — Selection List Factory Default — 1 This parameter sets the number of times that the enabled preset speeds of Group #2 will be run; 0 – 254 or Infinite. Changeable During Run — No G7 ASD Operation Manual...
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Group #2 Speed #8 Direct Access Number — F548 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — Skip Same as #1 Group Speed #1 (see F531). Changeable During Run — No G7 ASD Operation Manual...
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Group #3 Speed #7 Direct Access Number — F557 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 7 Same as #1 Group Speed #1 (see F531). Changeable During Run — No G7 ASD Operation Manual...
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Group #4 Speed #6 Direct Access Number — F566 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 14 Same as #1 Group Speed #1 (see F531). Changeable During Run — No G7 ASD Operation Manual...
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Direct Access Number — F574 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 5 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No G7 ASD Operation Manual...
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Direct Access Number — F582 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 13 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No G7 ASD Operation Manual...
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Factory Default — 5 This parameter sets the run-time value for the #3 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 5 This parameter sets the run-time value for the #7 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 5 This parameter sets the run-time value for the #11 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 5 This parameter sets the run-time value for the #15 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual...
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Changeable During Run — No this feature. Note: A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Settings: Deceleration Stop Coast Stop DC Injection G7 ASD Operation Manual...
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The startup inrush current may be suppressed for up to 2.5 seconds. This parameter determines the length of the inrush current suppression. Changeable During Run — No Minimum — 0.30 Maximum — 2.50 Units — Seconds G7 ASD Operation Manual...
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Program ⇒ Protection Parameters ⇒ Arm Short Check Settings Parameter Type — Selection List Factory Default — Every Run This parameter determines when the system will perform an Output Short Circuit test. Changeable During Run — No Settings: Every Run Every Powerup G7 ASD Operation Manual...
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This parameter sets the amount of time that the overtorque condition may exceed the tripping threshold level set at F616 F617 before a trip occurs. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — Seconds G7 ASD Operation Manual...
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Factory Default — 0.0 This parameter sets the lower level of the Base Frequency range that, once exceeded, will cause a Speed Drop Detected alert. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — Hz G7 ASD Operation Manual...
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Undervoltage Trip. Minimum — 50.0 If this condition persists, an Undervoltage Trip will be incurred. Maximum — 100.0 Note: This feature may shorten deceleration times. G7 ASD Operation Manual...
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Direct Access Number — F631 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 16.0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Minimum — 0.1 Maximum — 6553.0 Units —...
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This parameter Enables/Disables the feature that allows for the external adjustment of the Torque Boost setting. When enabled, either VI/II or RR may Changeable During Run — Yes be used as an input source for the modification of the Torque Boost setting. Settings: Disabled VI/II G7 ASD Operation Manual...
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When enabled, this parameter determines the source of an external input signal. The intensity of the external input signal will be used as a multiplier in the derivation of the new output frequency. Settings: Disabled VI/II Setting G7 ASD Operation Manual...
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Factory Default — Post-compensation This parameter sets the multifunction programmable terminal to 1 of 31 Frequency possible functions. Changeable During Run — Yes Possible assignments for this output terminal are listed in Table 8 on pg. G7 ASD Operation Manual...
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Changeable During Run — Yes This feature is useful when the output of a process is moved along at a rate that is proportional to the output frequency of the drive. Minimum — 0.0 Maximum — 200.0 Units — Hz/UDU G7 ASD Operation Manual...
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This parameter is used to select 1 of 4 preset positive torque limits to apply to the active motor. The settings of profiles 1 – 4 may be setup at F441, F444, Changeable During Run — Yes F446, and F448, respectively. G7 ASD Operation Manual...
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(ID) number to each ASD in the communications network. Minimum — 0 The communications network includes other ASDs and Host/Control computers Maximum — 255 that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the ASD. G7 ASD Operation Manual...
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In a master/follower configuration, this setting determines the output parameter Changeable During Run — Yes of the master ASD that will be used to control the applicable follower ASDs. Settings: No Slave Frequency Reference Output Command Frequency Torque Command Output Torque Command G7 ASD Operation Manual...
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This parameter sets the Communications Reference input value that represents Communications Reference Speed Setpoint #1 (frequency). This value is entered as 0 to 100% of the Communications Reference input value range. G7 ASD Operation Manual...
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Program ⇒ Communication Setting Parameters ⇒ Communication Parameter Type — Selection List Settings Factory Default — 9600 This parameter sets the RS485 baud rate. Changeable During Run — Yes Settings: 1200 2400 4800 9600 19200 38400 G7 ASD Operation Manual...
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Direct Access Number — F831 Program ⇒ Communication Setting Parameters ⇒ Scan Receive Parameter Type — Selection List Settings Factory Default — Scan 0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes G7 ASD Operation Manual...
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Program ⇒ Communication Setting Parameters ⇒ Scan Receive Parameter Type — Selection List Settings Factory Default — Scan 0 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — Yes #3 Scan Receive Direct Access Number — F833 Program ⇒...
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Program ⇒ Communication Setting Parameters ⇒ S20 Settings Parameter Type — Selection List Factory Default — 0 The S20 system is Toshiba’s high-speed fiber optic communication system. This function is unavailable at the time of this release. Error Detect Time Direct Access Number —...
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Program ⇒ Communication Setting Parameters ⇒ S20 Settings Parameter Type — Selection List Factory Default — 0 The S20 system is Toshiba’s high-speed fiber optic communication system. This function is unavailable at the time of this release. Torque Reference Address Direct Access Number —...
Appendix A Enclosure Dimensions and Conduit Plate Information G7 Part Numbering Convention. Note: The Type 1 enclosed versions of these drives meet or exceed the specification UL 1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air.
Conduit Plate Information The conduit plate information provided below is for the 0.75 to 350 HP G7 ASDs of the 230, 460, and 600 volt product lines. Each bottom or top conduit plate may be cross referenced to the applicable device using...
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Figure 25. Appendix A G7 ASD Operation Manual...
Appendix B G3-to-G7 Adapter Mounting Plates The optional G7 mounting plates may be used when replacing the G3 ASD with the G7 ASD. The mounting plates are fitted with permanently attached nuts for securing the G7 ASD to the adapter plate.
7.50/5.59 11.5/12.7 A 17.3 A (±10%) Level (Max.) 4110 11.0 10.0/7.46 15.0/16.5 A 22.5 A 4160 16.0 15.0/11.2 23.2/25.3 A 34.5 A 4220 22.0 20.0/14.9 30.0/33.0 A 45.0 A 4270 25/18.5 38.0/41.8 57.0 A Appendix D G7 ASD Operation Manual...
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Input Voltage 410K 100/75.0 138.0/151.8 A 207.0 (±10%) Level (Max.) 412K 125/90.0 172.0/189.2 A 258.0 415K 150/110 206.0/226.6 A 309.0 420K 200/150 275.0/302.5 A 412.5 425K 250/185 343.0/377.3 A 514.5 430K 300/220 415.0/456.5 A 622.5 G7 ASD Operation Manual Appendix D...
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75.0 75.0/55.93 115.5 84.7 (±10%) 610K 100/74.57 148.5 108.9 612K 125/93.21 162.5 A 137.5 615K 150/111.86 195.0 A 165.0 620K 200/149.14 260.0 A 220.0 625K 250/186.43 325.0 A 275.0 630K 300/223.71 390.0 A 317.9 Appendix D G7 ASD Operation Manual...
AM, FM, and II Control Terminal ASD Input/Output Power (Amps) Power Terminals Strip Lug Wire Capacity 2010 2015 2025 2035 2055 8 to 24 AWG 2080 (3-core shield) (2-core shield) 2110 2160 2220 2270 14-1/0 2330 6-250 G7 ASD Operation Manual Appendix E...
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4750 410K #2/0 412K #4/0 6 to 250 415K *#2/0 420K *#4/0 425K *#300 430K *#400 1/0 to 500 Note: (*) Indicates that the item is one of a set of two parallel cables. Appendix E G7 ASD Operation Manual...
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18-2/14-2 (3-core shield) (2-core shield) 6400 6500 6600 6750 610K 612K #2/0 6-250 615K #3/0 620K *#2/0 625K *#4/0 Note: (*) Indicates that the item is one of a set of two parallel cables. G7 ASD Operation Manual Appendix E...
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Appendix D, 179 Communications Speed Setpoint #2 (frequency), 160 Arm Short Check Settings, 41 ASD – Multicom Option Boards, 13 Conduit Plate Information, 165, 171 Configuration and Menu Options, 32 ASD Number, 157 ASD-ISO-1, 13 Connecting the ASD, 8 G7 Operation Manual...