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Toshiba TOSVERT VF-nC1 Instruction Manual
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Toshiba TOSVERT VF-nC1 Instruction Manual

Industrial inverter (for three-phase inductive motors)
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Industrial Inverter
(For three-phase inductive motors)
Instruction Manual
Ultra-Compact,
Easy-To-Use Inverter
TOSVERT
Single-phase 100V class 0.1 to 0.75kW
Single-phase 200V class 0.2 to 2.2kW
Three-phase 200V class 0.1 to 2.2kW
1. Make sure that this instruction manual is delivered to the end user of
the inverter unit.
2. Read this manual before installing or operating the inverter unit, and
store it in a safe place for reference.
© Toshiba Schneider Inverter Corporation 2002
All Rights Reserved.
TOSVERT is a trademark of Toshiba Corporation.
C1
VF-n
TM
NOTICE
E6581090
I
Safety
precautions
Contents
1
Read first
2
Connection
3
Simple
operation
4
Basic VF-nC1
operations
5
Basic
parameters
6
Extended
parameters
7
Variety of
operation
8
Monitoring the
operation status
Taking measures
9
to satisfy the
CE / UL / CSA
10
Peripheral
devices
Table of
11
parameters
and data
12
Specifications
Before making a service
13
call - Trip information and
remedies
14
Inspection and
maintenance
15
Warranty
16
Disposal of the
inverter

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Summary of Contents for Toshiba TOSVERT VF-nC1

  • Page 1 2. Read this manual before installing or operating the inverter unit, and store it in a safe place for reference. © Toshiba Schneider Inverter Corporation 2002 All Rights Reserved. TOSVERT is a trademark of Toshiba Corporation. VF-n E6581090 Safety precautions...

  • Page 2: Safety Precautions

    Safety precautions The items described in these instructions and on the inverter itself are very important so that you can use the inverter safely prevent injury to yourself and other people around you as well as prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual.
  • Page 3 ■General operation • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales agency. Disassembly prohibited • Never remove the front cover when power is on or open door if enclosed in a cabinet. The unit contains many high voltage parts and contact with them will result in electric shock.
  • Page 4 Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident. 　　 Warning •...
  • Page 5 • Electrical construction work must be done by a qualified expert. Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock. • Connect output terminals (motor side) correctly. Mandatory If the phase sequence is incorrect, the motor will operate in reverse and that may result in injury.

  • Page 6: Maintenance And Inspection

    　　 • Observe all permissible operating ranges of motors and mechanical equipment. (Refer to the motor's instruction manual.) Not observing these ranges may result in injury. Prohibited When sequence for restart after a momentary power failure is selected (inverter) 　　 Warning •...
  • Page 7 Attach warning labels Shown here are examples of warning labels to prevent, in advance, accidents in relation to inverters, motors and other equipment. If the inverter has been programmed for auto-restart function after momentary power failure or retry function, place warning labels in a place where they can be easily seen and read. If the inverter has been programmed for restart sequence of momentary power failure, place warning labels in a place where they can be...

  • Page 8: Table Of Contents

    Connection ･･･････････････････････････････････････････････････････････････････････ Cautions on wiring ･････････････････････････････････････････････････････････････ Standard connections ･･････････････････････････････････････････････････････････ Description of terminals ･････････････････････････････････････････････････････････ Simple operation ･･････････････････････････････････････････････････････････････････ Simple operation of the VF-nC1･･････････････････････････････････････････････････ Basic VF-nC1 operations ･･･････････････････････････････････････････････････････････ How to set parameters･･････････････････････････････････････････････････････････ Basic parameters･･････････････････････････････････････････････････････････････････ Selecting an operation mode ････････････････････････････････････････････････････ Meter setting and adjustment ････････････････････････････････････････････････････...
  • Page 9 Display of trip information ･･･････････････････････････････････････････････････････ Taking measures to satisfy the CE / UL / CSA ･････････････････････････････････････････ Compliance with the CE Marking･････････････････････････････････････････････････ Compliance with UL Standard and CSA Standard ･･････････････････････････････････ Peripheral devices･････････････････････････････････････････････････････････････････ 10.1 Selection of wiring materials and devices･･････････････････････････････････････････ 10.2 Installation of a magnetic contactor ･･･････････････････････････････････････････････ 10.3 Installation of an overload relay ･･････････････････････････････････････････････････...

  • Page 10: Read First

    定格銘板 Form Additional functions 2 Destination capacity L : High-attenuation W : World wide filter inside – : Japan * The code indicates a Toshiba’s procurement route. Additional functions 1 P : Operation panel type E6581090 TRANSISTOR INVERTER VFNC1-2007P 0.75kW-1.6kVA-1HP...

  • Page 11: Name And Function Of Each Part

    Name and function of each part 1.3.1 Operation keypad panel Monitor key Switches among operation, setting and status monitor modes. PRG lamp Lights when the inverter is in parameter setting mode. Up/down key Enter key Reads and writes frequency and parameter data.
  • Page 12 [Front panel] Front cover Connector for optional devices Used to connect an optional device. • Parameter writer • Extension panel • RS485/RS232C E6581090 Charge lamp Indicates that high voltage is still present within the inverter. Do not open the terminal board cover while this is lit.
  • Page 13 Main circuit port　 Control circuit port [Bottom] Note 1: When installing the inverter where the ambient temperature will rise above 40°C, detach this caution label. An example of a caution label on the top surface translation ■Self-up terminal block The self-up terminals factory-set to the UP position to allow you to connect cables smoothly.
  • Page 14 Note: The self-up (self-lifting) terminals of VFNC1 are constructed with plastic body and screws, therefore please take following precautions. • Do not unscrew the power terminals to UP position frequently. (Less than 5 times is recommended) • Do not press the screw when unscrew the main terminals. •...
  • Page 15 VFNC1-2015P～2022P [Main circuit input terminals] [Main circuit output terminals] VFNC1S-1001P～1004P VFNC1S-2002P～2007P [Main circuit input terminals] [Main circuit output terminals] E6581090...
  • Page 16 VFNC1S-1007P VFNC1S-2015P～2022P [Main circuit input terminals] [Main circuit output terminals] VFNC1S-2002PL～2007PL [Main circuit input terminals] [Main circuit output terminals] E6581090...
  • Page 17 VFNC1S-2015PL～2022PL [Main circuit input terminals] [Main circuit output terminals] 2) Control circuit terminal block The same type of terminal board is provided for all models. Sizes of connectable wires Solid wire: 0.3 to 1.5 (mm Stranded wire: 0.3 to 1.5 (mm Sheath strip length: 6 mm Driver bit size: 3.5 ×...

  • Page 18: Notes On The Application

    1.4.1 Motors When the VF-nC1 and the motor are used in conjunction, pay attention to the following items. Use an inverter that conforms to the specifications of the three-phase induction motor and power supply being used. If the inverter being used does not conform to those...
  • Page 19 Loads that generate negative torque When combined with loads that generate negative torque the protection for overvoltage and overcurrent on the inverter will go into operation and may cause a trip. For this kind of situation, you must install a dynamic braking resistor, etc. that complies with the load conditions. Motor with brake If a motor with brake is connected directly to the output side of the inverter, the brake will not release because voltage at startup is low.
  • Page 20 Circuit interrupting when two or more inverters are used on the same power line. MCCB1 There is no fuse in the inverter's main circuit. Thus, as the diagram above shows, when more than one inverter is used on the same power line, you must select interupting characteristics so that only the MCCB2 will trip and the MCCB1 will not trip when a short occurs in the inverter (INV1).
  • Page 21 If the sensors and CRT are affected, it can be remedied using the reduction of PWM carrier frequency described in 1 above, but if this cannot be remedied since there is an increase in the motor's magnetic noise, please consult with Toshiba. (3) Affects of leakage current across lines...

  • Page 22: Installation Environment

    1.4.4 Installation ■Installation environment The VF-nC1 Inverter is an electronic control instrument. Take full consideration to installing it in the proper operating environment. • Do not place any inflammable substances near the VF-nC1 Inverter. If an accident occurs in which flame is emitted, this could lead to fire.
  • Page 23 40°C. • Do not install in any location that is subject to large amounts of vibration. • If the VF-nC1 Inverter is installed near any of the equipment listed below, provide measures to insure against errors in operation. Measurement...

  • Page 24: Installation Location

    Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident. • The main unit must be installed on a base that can bear the unit's weight.
  • Page 25 ■Calorific values of the inverter and the required ventilation The energy loss when the inverter converts power from AC to DC and then back to AC is about 5-10 percent. In order to suppress the rise in temperature inside the cabinet when this loss becomes heat loss, the interior of the cabinet must be ventilated and cooled.
  • Page 26 ■Installing more than one unit in a cabinet If you are installing two or more inverters in one cabinet, pay attention to the following. • Inverters may be installed side by side with each other with no space left between them. When installing inverters side by side, detach the caution label on the top surface of each inverter and use them where the ambient temperature will not rise above 40°C.

  • Page 27: Connection

    Connection • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales agency. Disassembly prohibited • Don’t stick your fingers into openings such as cable wiring hole and cooling fan covers. This can result in electric shock or other injury. •...

  • Page 28: Standard Connections

    ■Control and main power supply The control power supply and the main circuit power supply for the VF-nC1 are the same. If a malfunction or trip causes the main circuit to be shut off, control power will also be shut off.
  • Page 29 *4: European models are not provided with PO terminal. *5: 1-phase 100V models cannot be used with DC reactors. ＊ DC reactor (DCL: option) ＊ ＊ 1 Main circuit Control circuit VF-nC1 VI/S3 ＊ 2 　＊ 3 Connector for optional devices FM/OUT＊2 ＋ Meter － 1-phase series...
  • Page 30 *5: European models are not provided with PO terminal. *6: 1-phase 100V models cannot be used with DC reactors. ＊6 ＊5 ＊1 U/T1 Main circuit V/T2 W/T3 Control circuit VF-nC1 Connector for optional devices VI/S3 *2 *3 FM/OUT＊2 ＋ Meter － 1-phase series MCCB...
  • Page 31 *5: 1-phase 100V models cannot be used with DC reactors. ＊5 DC reactor (DCL: option) ＊4 ＊1 R/L1 S/L2 Main circuit T/L3 Control circuit VF-nC1 VI/S3 ＊ 2 　＊ 3 Connector for optional devices FM/OUT＊2 ＋ Meter － 1-phase series MCCB Power supply 1-phase series do not have T/L3 terminal.
  • Page 32 *4: European models are not provided with PO terminal. *5: 1-phase 100V models cannot be used with DC reactors. ＊5 ＊4 ＊1 U/T1 Main circuit V/T2 W/T3 Control circuit VF-nC1 Connector for optional devices VI/S3 * 2 * 3 FM/OUT＊2 ＋ Meter － 1-phase series Power supply 1-phase series do not have T/L3 terminal.

  • Page 33: Description Of Terminals

    Shorted when shipped from the factory. Before installing DCL remove the short PO, PA/+ bar. 1-phase 100V models cannot be used with DC reactors. 1-phase 200V models for Europe are not provided with PO terminal. VF-nC1 Motorlines are connected to U, V and W. U/T1 V/T2 W/T3 filter Inverter Ｕ/T1...
  • Page 34 2.3.2 Control circuit terminals (sink logic (common: CC)) The control circuit terminal board is the same for all models. Termina Input/ l symbol output Shorting across F-CC causes forward rotation; Input open causes slowdown and stop. (If ST is always ON) Shorting across R-CC causes reverse rotation;...
  • Page 35 Termina Input/ Function l symbol output Multifunction programmable output. Standard default setting: output frequency. Meters connectable to FM/OUT: 1mAdc full-scale Output ammeter or 7.5Vdc (10Vdc) - 1mA full-scale voltmeter (PWM output). Possible to switch to programmable open collector output by changing a parameter.
  • Page 36 ■Switching the input terminal logic between sink and source Input terminals of the VF-nC1 inverter can be switched between sink logic and source logic, using parameter. When switching between sink logic and source logic, do it before connecting cables to inverter’s control circuit terminals.

  • Page 37: Simple Operation

    Simple operation • Do not touch inverter terminals when electrical power is connected to the inverter even if the motor is stopped. Touching the inverter terminals while power is connected to it may result in electric Prohibited shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth.

  • Page 38: Simple Operation Of The Vf-Nc1

    Simple operation of the VF-nC1 The procedures for setting operation frequency and the methods of operation can be selected from the following. Run / stop Frequency setting Use the basic parameters selection) for selecting. Title Function Command mode selection Frequency setting...
  • Page 39 3.1.1 How to start and stop (1) Start and stop using the operation panel keys ( Use the STOP : Motor starts. 　　　 : Motor stops (slowdown stop). 　　　 STOP (2) Start and stop using external signals to the terminal board ( Use external signals to the inverter terminal board to start and stop the motor.

  • Page 40: Frequency Setting

    (2) Setting the frequency using the operation panel ( Set the frequency from the operation panel. : Moves the frequency up : Moves the frequency down ■Example of operating a run from the panel Key operated ▲ ▼ ▲ ▼ * Press the ENTER key after changing the operation frequency, otherwise it will not be saved, although it is displayed.
  • Page 41 2) Setting the frequency using input voltage (0-10V) VI/S3 : Voltage signal 0-10Vdc * The parameter (VI/S3 terminal function selection) is used to specify a function for the VI/S3 input terminal. The FCHG parameter (frequency command forced switching) makes it possible to use both the analog input frequency signal and the frequency signal set with the internal potentiometer, which can be switched by activating or deactivating the input terminals.

  • Page 42: Basic Vf-Nc1 Operations

    Basic VF-nC1 operations The VF-nC1 has the following three monitor modes. Standard monitor mode After mode is for monitoring the output frequency and setting the frequency designated value by UP/DOWN key of operation panel. In it is also displayed information about status alarms during running and trips.

  • Page 43: How To Set Parameters

    This parameter setting is needed only for the VFNC1 (S)-□□□□P‐W. Parameters necessary for operating the inverter. Parameters necessary for using various extended functions. Parameters necessary for using special functions. Three special parameters are included in the basic parameters of the VF-nC1. E6581090 Setting monitor mode...
  • Page 44 4.1.1 How to set a setup parameter After you set the basic parameter inverter will be in setup parameter mode. When the inverter is in this mode, you need to set a setup parameter, as described below, to make the inverter ready for operation. Set the setup parameter according to the logic for control input signals used and the base frequency of the motor connected.
  • Page 45 4.1.2 How to set the basic parameters All of the basic parameters can be set by the same step procedures. [Steps in key entry for basic parameters] : Switches to the setting monitor mode. : Selects parameter to be changed. ▲...
  • Page 46 4.1.3 How to set extended parameters The VF-nC1 has extended parameters to allow you to make full use of its functions. All extended parameters are expressed with Basic parameter －－－ Press the MON key once and use the key and the key to select “...
  • Page 47 ■Example of parameter setting The steps in setting are as follows. (Example of changing the starting frequency selection from Key operated ▲ ▼ ▲ ▼ ▲ ▼ If there is anything you do not understand during this operation, press the times to start over from the step of 4.1.4 How to set (use) special parameters...
  • Page 48 ■How to use the wizard function Here are the steps to follow to set parameters, using the wizard function. (When the basic setting wizard ( ) is set to 1) Key operated LED display ▲ ▼ ▲ ▼ ▲ ▼ 　　　　　...
  • Page 49 (2) Searching for a history of changes, using the history function ( History function ( The history function automatically searches for the five parameters set or changed last and displays them in reverse order of setting or change. This parameter can also be used to set or change parameters.
  • Page 50 (3) Searching for and changing parameters, using the user parameter group function User parameter group function ( The user parameter group function automatically searches for only parameters whose settings are different from the factory default settings, and displays them as can also be used to set and change parameters in Notes •...
  • Page 51 4.1.5 Parameters that cannot be changed while running For reasons of safety, the following parameters have been set up so that they cannot be reprogrammed while the inverter is running. [Basic parameters] (Command mode selection) (Frequency setting mode selection) (Standard setting mode selection) (Maximum frequency (Hz)) (Base frequency 1 (Hz)) (V/f control mode selection)
  • Page 52 4.1.6 Returning all parameters to standard default setting Setting the standard default setting parameter those factory default settings. Note: For more details on the standard default setting parameter Notes on operation • We recommend that before this operation you write down on paper the values of those parameters, because when setting returned to standard factory default setting.

  • Page 53: Basic Parameters

    Basic parameters Basic parameters refer to parameters you have to set first before using the inverter. Selecting an operation mode : Command mode selection : Frequency setting mode selection • Function (command mode selection) : Used to select a mode of entering Run and Stop commands from the inverter (operation panel or terminal board).

  • Page 54: Meter Setting And Adjustment

    ☆The following control input terminals are always operative, no matter how the (command mode selection) and the set. 　• Reset terminal (enabled only when a trip occurs.) 　• Standby terminal 　• External input trip stop terminal ☆Before changing the setting of the parameter (frequency setting mode selection), be sure to put the inverter out of operation.
  • Page 55 ■Adjustment scale with meter adjustment Connect meters as shown below. <Frequency meter> Meter: frequency meter (default setting) FM/OUT VF-nC1 The reading of the frequency meter will fluctuate during scale adjustment. ☆ Optional frequency meter: QS-60T [Connected meter selection parameters] Title...

  • Page 56: Standard Default Setting

    Standard default setting : Standard setting mode selection • Function Allows setting of all parameters to the standard default setting, etc. at one time. (Except the setting of Title Function Standard setting mode selection ★This function will be displayed as 0 during reading on the right. This previous setting is displayed on the left.

  • Page 57: Selecting Forward And Reverse Runs (Operation Panel Only

    Selecting forward and reverse runs (operation panel only) 　 : Forward/reverse selection (Operation panel) • Function Program the direction of rotation when the running and stopping are made using the RUN key and STOP key on the operation panel. Valid when 1 (operation panel).

  • Page 58: Maximum Frequency

    Maximum frequency : Maximum frequency (Hz) • Function 1) Programs the range of frequencies output by the inverter (maximum output values). 2) This frequency is used as the reference for acceleration/deceleration time. Output frequency (Hz) 80Hz 60Hz 0　　　　　　　　　　　　　 100%　　 Frequency setting signal (%) ★If is increased, adjust the upper limit frequency ■Parameter setting...

  • Page 59: Base Frequency

    : Torque boost 1 (%) : Slip frequency gain • Function With VF-nC1, the V/F controls shown below can be selected. V/F constant Vector control * When torque is not produced enough at low speeds, adjust the rotational speed using the torque boost parameter.

  • Page 60: Vector Control

    The default torque characteristic is set based on the torque characteristic of World Energy series 4P motors manufactured by Toshiba Industrial Machinery. When using the inverter with a VF motor or a motor with 6 or more poles, set the torque boost parameter at 80% or so of the default setting.

  • Page 61: Setting The Electronic Thermal

    5.10 Setting the electronic thermal 　 : Electronic thermal protection characteristics 　 : Motor thermal protection level 1 (%) 　 • Function Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor. ■Parameter setting Title Function Electronic thermal...
  • Page 62 Output current reduction factor [%] Note: The motor overload protection start level is fixed at 30Hz. [Using a VF motor (motor for use with inverter)] ■Setting selection Setting Overload value protection ○ ○ × × ○ : valid, × : invalid A VF motor (motor for use with an inverter) can be used in lower frequency ranges than the general- purpose motor, but if that frequency is extremely low, the effects of cooling on the motor will deteriorate.

  • Page 63: Preset Speed Operation (Speeds In 15 Steps

    ■Motor 150%-overload time limit : Using the parameter (motor 150%-overload withstanding time), you can set the time (between 10 and 800 seconds) elapsed before an overload trip occurs ( operated under a load of 150%. Title Function Motor 150%-overload time limit 10～800 (sec) 5.11 Preset speed operation (speeds in 15 steps) : Preset speed operation frequencies 1~7 (Hz)
  • Page 64 ☆SS3 (preset speed 3) and SS4 (preset speed 4) are not assigned to any terminals at the factory. Before use, therefore, assign SS3 and SS4 to reserved terminals, using the input terminal function selection parameter. In the above example, these functions are assigned to the R and VI/S3 terminals.

  • Page 65: Extended Parameters

    Extended parameters Extended parameters are used for sophisticated operation, fine adjustment and other special purposes. Change parameter settings as required. See Table of extended parameters in Section 11. Output signal-related parameters 6.1.1 Low speed signal : Low speed signal output frequency (Hz) : Output terminal selection 1 (FM/OUT) : FM/OUT terminal functions selection : Output terminal selection 3 (FLA, FLB, FLC)
  • Page 66 Output frequency [Hz] Low speed signal output: 4 FM/OUT terminal ( FL terminal ( Low speed reverse signal output: 5 FM/OUT terminal ( FL terminal ( * FM/OUT terminal function selection ( [Connection diagram] 6.1.2 Output of specified speed reach si+gnal (output of arbitrarily set frequency) : Speed-reach setting frequency (Hz) : Output terminal selection 1 (FM/OUT) : FM/OUT terminal functions selection...

  • Page 67: Parameters Related To Terminal Function Selection

    Output frequency [Hz] Specified frequency reach signal: 8 FM/OUT terminal ( FL terminal ( Specified frequency reach reverse signal: 9 FM/OUT terminal ( FL terminal ( * FM/OUT terminal function selection ( Note: Activate to output signals to the FM/OUT terminal, or set signals to the FLA, FLC and FLB terminals.
  • Page 68 • Function These parameters are used to specify a function for each individual input terminal. With these parameters allowing selection from among 45 functions for each input terminal, you can design a system with great flexibility. (For selection from among 13 functions.) *1 Using the command input) and contact input for the VI/S3 terminal.
  • Page 69 The VF-nC1 inverter is capable of jog operation if its input terminal selection function is so set. Jog run refers to jogging or inching a motor. Input of a jog run signal causes the VF-nC1 inverter to produce a jog run signal (fixed at 5Hz) for 0.1 seconds (fixed), regardless of the specified acceleration time.
  • Page 70 6.2.6 Changing the function of an output terminal : Output terminal selection 1 (OUT/FM) : Output terminal selection 3 (FLA, FLB, FLC) • Function These parameters are used to send various signals from the inverter to an external device. With these parameters allowing selection from among 14 functions for each output terminal, you can design a system with great flexibility.

  • Page 71: Basic Parameters

    Basic parameters 2 6.3.1 Switching motor characteristics via input terminals : Base frequency 2 (Hz) : Base frequency voltage 2 (V) : Torque boost 2 (%) : Motor thermal protection level 2 (%) • Function These parameters are used to switch between two different types of motors connected to the inverter or to change the characteristic of the motor according to the use conditions or operation mode.

  • Page 72: Setting Frequency Command Characteristics

    Analog signals for frequency setting 6.4.1 Setting frequency command characteristics : Analog input/logic input function selection : VI/S3 reference point 1 setting (%) : VI/S3 reference point 2 setting (%) • Function By changing the setting of between 0~(5)10Vdc voltage input and 4~20mAdc current input. analog signal (voltage: 0~(5)10Vdc, current: 4~20mAdc) from an external device.
  • Page 73 1) Adjustment of 0~10Vdc voltage input VI terminal 80 (Hz) 0 (Hz) 0 (%) 2) Adjustment of 4~20mAdc current input VI/S3 terminal 80 (Hz) 0 (Hz) 20 (%) 3) Adjustment of 0~5Vdc voltage input and external potentiometer (P5-VI/S3-CC) VI/S3 terminal 80 (Hz) 0 (Hz) 　0 (%)

  • Page 74: Operation Frequency

    Operation frequency 6.5.1 Starting frequency : Starting frequency setting (Hz) • Function The frequency set with the frequency setting. [Parameter setting] Title Starting frequency setting (Hz) 0.5～10.0(Hz) Output frequency [Hz] Starting frequency setting 6.5.2 Start/stop control by means of frequency setting signals : Operation starting frequency (Hz) : Operation starting frequency hysteresis (Hz) •...

  • Page 75: Dc Braking

    DC braking 6.6.1 DC braking : DC braking starting frequency (Hz) : DC braking current (%) : DC braking time (s) • Function Large braking torque can be obtained by applying a direct current to the motor. These parameters are used to set the direct current to be applied to the motor, the application time and the starting frequency.

  • Page 76: Preset Speed Operation Frequencies 8 To

    Jump frequency – : Jump frequency (Hz) : Jump width (Hz) • Function Resonance due to the natural frequency of the mechanical system operated can be avoided by jumping the resonant frequency during operation. During jumping, hysteresis characteristics with respect to the resonant frequency are given to the motor. Output frequency [Hz] Jump frequency ( [Parameter setting]...

  • Page 77: Trip-Less Intensification

    Note: In order to protect the inverter, PWM carrier frequency may fall automatically depending on the circumstances even if it is under the derating in accordance with above table. If using foot-mounted type noise reduction filter EMFAS2011Z or EMFA2006Z with VF-nC1, it is necessary to decrease 5% more of rated current in above table.
  • Page 78 Title Function Auto-restart control selection * When the motor restarts in retry mode, this function will be activated regardless of the parameter setting. 1) Auto-restart after momentary power failure (auto-restart function) Input voltage Motor speed F-CC ★ set to ( ) : This function is activated when the power is restored after the main circuits and control power supply has detected an undervoltage.

  • Page 79: Retry Function

    6.10.2 Regenerative power ride-through control/slowdown stop control : Regenerative power ride-through control • Function Regenerative power ride-through control : Function of letting the motor continue to run using its regenerative energy in the event of a momentary power failure. (Enabled if Slowdown stop control: Function of quickly stopping the motor in case a momentary power failure occurs during operation.

  • Page 80: Avoiding Overvoltage Tripping

    Here are typical causes of tripping and the corresponding retry processes. Cause of tripping Momentary Up to 10 times of retry in succession power failure Overcurrent Overvoltage 　　　　　　　 ⋅ 　　　　　　　 ⋅ Overload 　　　　　　　 ⋅ 10th retry: About 10 sec. after tripping ★The retry function is not activated if tripping is caused by one of the following: : Arm overcurrent at start-up ・...

  • Page 81: Performing Pi Control

    6.11 Performing PI control : PI control : Proportional (P) gain : Integral (I) gain • Function These parameters are used to perform various kinds of process control, such as keeping the air quantity, flow rate or pressure constant by inputting feedback signals (4~20mA, 0~10V) from a detector. [Parameter setting] Title PI control...
  • Page 82 4) Adjusting the PI control gain level Adjust the PI control gain level according to the process quantity, the feedback signal and the object to be controlled. The following parameters are provided for gain adjustment. Parameter (P gain) (I gain) (Proportional (P) gain adjustment parameter) This parameter is used to adjust the proportional gain level during PI control.

  • Page 83: Setting Motor Constants

    6.12 Improving torque and speed characteristics 6.12.1 Setting motor constants 　　 : V/F control mode selection 　　 : Base frequency 1 (Hz) : Slip frequency gain : Base frequency voltage 1 (V) (rated voltage of motor) ★When setting the parameter (V/F control mode selection) to 3 (slip correction), adjust the following parameters, too.

  • Page 84: Acceleration/Deceleration Patterns And Acceleration/Deceleration

    ★Enabled if the : Used to set the rated current (A) of the motor. Enter the rated current printed on the motor’s rating plate. : Used to set the no-load current in percentage with respect to the rated current of the motor.

  • Page 85: Protection Functions

    2) Changing the acceleration/deceleration time by adjusting the contact input signal – Changing the acceleration/deceleration time, using external terminals – Output frequency [Hz] R(AD2)-CC ① Accelerated at the gradient of ② Accelerated at the gradient of ☆This switching is done when acceleration/deceleration 2 (AD2) is assigned to the R terminal (when (input terminal selection 2) is set to 5 (acceleration/deceleration 2)), using the multi- function programmable input terminal function.
  • Page 86 6.14.2 Inverter trip retention : Inverter trip retention selection • Function This parameter is used to prevent the tripped inverter from being restored to working order when the power is turned back on. The inverter can be restored by resetting it from the operation panel (terminal).

  • Page 87: Output Phase Failure Detection

    (An example of terminal assignment) Assigning the trip stop function to the R terminal Title Input terminal selection 2 (R) Notes: 1) Emergency stop by means of the specified terminal is possible, even when operation is controlled from the operation panel. 2) If (DC braking starting frequency) is set to 0.0 (Hz) and time to 0.0 (sec), the DC braking function will not be activated even if...
  • Page 88 6.14.6 Input phase failure detection : Input phase failure detection mode selection • Function This parameter allows you to select a mode of detecting an input open-phase failure. If the ripple voltage in the main circuit capacitor remains very high for a certain period of time, the inverter will trip and the FL relay will be activated.

  • Page 89: Undervoltage Trip

    P15-FM/OUT -10% ＊ Torque current (%) * The VF-nC1 inverter has 10% of hysteresis to prevent the occurrence of over-torque hunting. Therefore, the over-torque signal is turned off at a level lower than the setting of 10% (hysteresis). 6.14.8 Undervoltage trip : Under voltage trip selection •...

  • Page 90: Prohibiting The Change Of Parameter Settings

    6.14.9 Analog input disconnection detection : Analog input disconnection detection • Function This parameter is used to detect a break in an analog signal to the VI/S3 terminal. If an analog signal is below the level set with signal to be broken and it will trip and display the error message “ disconnection detection function is disabled if Title 6.15...
  • Page 91 Conversion from % into A (ampere)/V (volt) can be made in monitor mode only. ■An example of setting for changing the unit of volt/current displayed from % to A/V When the VF-nC1-2007P inverter (current rating: 4.0A) is operated under the rated load (full-load). 1) Displayed in percentage...

  • Page 92: Communication Function (Common Serial

    For details, refer to the Communications Equipment User’s Manual. • Function The VF-nC1 series of inverters can be connected to a host computer, controller, and so on (referred to as the computer) via RS232C or RS485 conversion units, so that they can be operated on a network.
  • Page 93 ■Communications parameters (Common serial options) The data transfer rate, parity type, inverter ID number and communication error trip time can be changed from the operation panel or the computer on the network. Title Function Communication baud rate Parity (Common serial) Inverter number Communication error trip time...

  • Page 94: Free Notes

    <Selective communications> When an operation frequency command is sent from the host computer to No. 3 inverter Host computer ＊ No.00 No.01 “Thrown away”: On receipt of data from the host computer, only inverters with *: Use terminal boards to branch cables. ①The host computer sends data to all inverters on the network.

  • Page 95: Variety Of Operation

    Variety of operation Setting the operation frequency Applied operation can be performed by selecting the inverter frequency setting, using the basic parameter (frequency setting mode selection). (1) Internal potentiometer setting VI/S3 (3) External potentiometer setting VI/S3 (Input voltage signal) Use the parameters setting.
  • Page 96 (5) Input current setting (4 to 20mAdc) VI/S3 Current signal (Input current signal) Use the parameters this setting. at 20% or so. (7) Setting by means of a remote input device VI/S3 Optional connector (Serial communications) (6) Preset-speed setting STOP Frequency setting : 1 to 7-speed run : 8 to 15-speed run...

  • Page 97: Setting The Operation Mode

    Setting the operation mode Applied operation can be performed by selecting the operation mode. To set the operation mode, use the basic parameter parameter. (1) Operation panel operation VI/S3 (Operation panel) (3) Operation panel/terminal board switching S1(PNL/TB) VI/S3 (Operation panel) (Panel/terminal board switching) Switching from panel operation to terminal board operation is done by inputting a panel/terminal board...

  • Page 98: Monitoring The Operation Status

    Monitoring the operation status Status monitor mode In this mode, you can monitor the operation status of the inverter. To display the operation status during normal operation: Press the key twice. Setting procedure (eg. operation at 60Hz) Item displayed operated display Note 1 Parameter...
  • Page 99 (Continued) Item displayed operated CPU1 ▲ version CPU2 ▲ version Memory ▲ version ▲ Note 4 Past trip 1 ▲ Past trip 2 Note 4 ▲ Note 4 Past trip 3 ▲ Note 4 Past trip 4 Cumulative ▲ Note 5 operation time Default...

  • Page 100: Display Of Trip Information

    Display of trip information If the inverter trips, an error code is displayed to suggest the cause. In the status monitor mode, all trip records are retained. ■Display of trip information Error code Communication No. Description 0000 0001 0002 0003 0004 0005 0008...
  • Page 101 ■Example of call-up of trip information Item displayed operated Note 1 Parameter setting mode Direction of rotation Operation ▲ frequency command Load ▲ current Input ▲ voltage Output ▲ voltage Torque ▲ current ▲ PI feedback Inverter ▲ load factor Output ▲...
  • Page 102 (Continued) Item displayed operated display CPU1 ▲ version CPU2 ▲ version Memory ▲ version ▲ Past trip 1 　⇔ ▲ Past trip 2 　　⇔ ▲ Past trip 3 　⇔ ▲ Past trip 4 ⇔ Cumulative ▲ operation time Default display mode Note 1: Press the ▲...

  • Page 103: Emc Directive

    A machine which consists of an inverter and a motor is an object of CE marking. The EMC directive includes the emission section and the immunity section. VF-NC1 can conform to EMC directive by means of installing the recommended EMI noise filter to the input side, and wiring properly.
  • Page 104 9.1.3 Compliance with EMC directive 9.1.3.1 The model, noise filter inside (1) Single-phase 200V class : VFNC1S-2002PL to 2022PL The above mentioned models install EMI noise filter inside. So the conducted and radiated noise can be reduced, optional EMI noise filters are not needed. (The additional noise filter should be installed, when more effective reduction is required.) (2) The main cables such as input to the EMI filter and output of the inverter and the signal cables should be shielded, then cable length should be wired as short as possible.
  • Page 105 Shielded cable 9.1.3.2 The models without EMI filters (1) Shingle-phase 100V class : VFNC1-1001P to 1007P Three-phase 200V class : VFNC1-2001P to 2022P Shingle-phase 200V class : VFNC1S-2002P to 2022P This subsection explains what measures must be taken to satisfy the EMC directive. Insert a recommended EMI filter (Table 2) on the input side of the inverter to reduce radiation and transmission noises.
  • Page 106 (6) Installation of the zero-phase and/or the ferrite core can also effectively reduce the radiated noise further. (Input or/and output of inverter) 【Ex. Countermeasure - main circuit wiring】 Connect to the control Connect to the power source Note 1) Process as shown below. Shielded cable 【Operating with external signals】...

  • Page 107: Toshiba Schneider Inverter Corporation

    9.1.4 Low voltage directive Inverter itself is an object of the CE marking. The Low Voltage Directive defines the safety of the electric equipment. VF-NC1 series conform to the Low Voltage directive based on EN50178. Normative standard : EN50178/Electronic equipment for use in power installation Pollution degree : 2(5.2.15.2)

  • Page 108: Compliance With Ul Standard And Csa Standard

    (3) MCCB or fuse should be connected to the input side of the EMI filter. Compliance with UL Standard and CSA Standard The VF-NC1 models, that conform to the UL Standard and CSA Standard have the UL/CSA mark on the nameplate.

  • Page 109: Motor Thermal Protection

    Capacity of Voltage class applicable motor (kW) Single-phase 100V class 0.75 Single-phase 0.75 200V class Three-phase 200V class 0.75 9.2.4 Motor thermal protection Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor. In case of multi motor operation with one inverter, thermal relay should be connected to each motor.

  • Page 110: 10. Peripheral Devices

    10. Peripheral devices • When using wiring materials and their optional devices for the inverter, they must be installed in a cabinet. Failure to do so can lead to risk of electric shock and can result in death or serious Mandatory injury.
  • Page 111 Selection of surge killers for Toshiba magnetic contactors 200V class: Surge absorbing units are optionally available for Toshiba C11J to C20J Note 3: When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit, connect the contacts 2a in parallel to increase reliability.

  • Page 112: Installation Of A Magnetic Contactor

    (thermal relay) or the activation of the inverter protective circuit. In addition, if the FL contact of the failure detection relay in the VF-nC1 is connected to the operation circuit of the magnetic contactor on the primary side, the magnetic contactor (MC) will be tripped when the inverter protective circuit is activated.

  • Page 113: 11. Table Of Parameters And Data

    11. Table of parameters and data 11.1 User parameters Title Function Operation frequency of operation panel 11.2 Basic parameters Communication Title Function History function Wizard function 0003 Command mode selection 0004 Frequency setting mode selection 0005 FM/OUT terminal functions selection 0006 Meter adjustment *1: This parameter is valid only for VFNC1 (S)-□□□□P□-W type.
  • Page 114 Communication Title Function 0007 Standard setting mode selection 0008 Forward/reverse selection (Operation panel) 0009 Acceleration time 1 0010 Deceleration time 1 0011 Maximum frequency 0012 Upper limit frequency 0013 Lower limit frequency 0014 Base frequency 1 0015 V/F control mode selection 0016 Torque boost 1...

  • Page 115: Extended Parameters

    11.3 Extended parameters 　• Input/output parameters Communication Title Function 0100 Low speed signal output frequency 0101 Speed-reach setting frequency 0109 Analog input/logic input function selection (VI/S3) 0110 Always active function selection 0111 Input terminal selection 1 (F) 0112 Input terminal selection 2 (R) 0113 Input terminal...
  • Page 116 　• Frequency parameters Communication Title Function 0201 VI/S3 reference point 1 setting 0202 VI/S3 point 1 frequency 0203 VI/S3 reference point 2 setting 0204 VI/S3 point 2 frequency 0240 Starting frequency setting 0241 Operation starting frequency 0242 Operation starting frequency hysteresis 0250 DC braking starting frequency...
  • Page 117 　• Operation mode parameters Communication Title Function 0300 PWM carrier frequency 0301 Auto-restart control selection 0302 Regenerative power ride-though control 0303 Retry selection (Number of times) 0305 Over voltage limit operation 0360 PI control 0362 Proportional (P) gain 0363 Integral (I) gain 　•...
  • Page 118 　• Acceleration/deceleration time parameters Communication Title Function 0500 Acceleration time 2 0501 Deceleration time 2 0505 Acceleration/decelerat ion 1 and 2 switching frequency 　• Protection parameters Communication Title Function 0601 Stall prevention level 0602 Inverter trip retention selection 0603 External input trip stop mode selection 0605 Output phase failure...
  • Page 119 　• Operation panel parameters Communication Title Function 0700 Prohibition of change parameter settings 0701 Unit selection 0702 Frequency units selection 0710 Selection of monitor display selection 　• Communication parameters Communication Title Function 0800 Communication baud rate 0801 Parity 0802 Inverter number 0803 Communication error trip time...
  • Page 120 ■Default settings by inverter rating Inverter model VFNC1S-1001P VFNC1S-1002P VFNC1S-1004P VFNC1S-1007P VFNC1S-2002P VFNC1S-2004P VFNC1S-2007P VFNC1S-2015P VFNC1S-2022P VFNC1-2001P VFNC1-2002P VFNC1-2004P VFNC1-2007P VFNC1-2015P VFNC1-2022P VFNC1S-2002PL VFNC1S-2004PL VFNC1S-2007PL VFNC1S-2015PL VFNC1S-2022PL Torque boost Motor rated current 0.6A 1.2A 2.0A 3.4A 1.2A 2.0A 3.4A 6.2A 8.9A 0.6A 1.2A...
  • Page 121 ■Table of input terminal functions 1 Function Code No function is assigned Standby terminal Forward-run command Reverse-run command Jog run command Acceleration/deceleration 2 pattern selection Preset speed command 1 Preset speed command 2 Preset speed command 3 Preset speed command 4 Reset command Trip stop command from external input device...
  • Page 122 ■Table of input terminal functions 2 Function Code Combination of reverse run and preset R+SS4 speed command 4 Combination of forward run, preset F+SS1+AD2 speed command 1 and acceleration/deceleration 2 Combination of reverse run, preset R+SS1+AD2 speed command 1 and acceleration/deceleration 2 Combination of forward run, preset F+SS2+AD2...
  • Page 123 ■Table of output terminal functions 1 Function Code Function Frequency lower limit Inversion of frequency lower limit Inverse output of LL Frequency upper limit Inversion of frequency upper limit Inverse output of UL Low-speed detection signal Inversion of low-speed detection LOWN signal Designated frequency reach...
  • Page 124 ■Order of precedence of combined functions 　　　　XX: Impossible combination, X: Invalid, +: Valid under some conditions, O: Valid, @: Priority 　Function No. / Function Forward run command Reverse run command Jog run command (18/19) Acceleration/deceleration 2 selection Preset-speed run commands 6～9 1 to 4 Reset command...

  • Page 125: 12. Specifications

    12. Specifications 12.1 Models and their standard specifications ■Standard specifications Item Input voltage Applicable motor (kW) Type Form 2001P Capacity (kVA) Note 1) Rated output current (A) Note 2) Rated output voltage Note 3) Overload current rating Voltage-frequency Allowable fluctuation Ampere Interrupt 1000 Capacity (A) AIC...
  • Page 126 Item Input voltage Applicable motor (kW) Type Form Capacity (kVA) Note 1) Rated output current (A) Note 2) Rated output voltage Note 3) Overload current rating Voltage-frequency Allowable fluctuation Ampere Interrupt Capacity (A) AIC Protective method Cooling method Color Charge lamp Built-in filter Item Input voltage...
  • Page 127 Relative humidity 20 to 93% (free from condensation and vapor). Note)1. Above 40°C: Remove the protective seal from the top of VF-nC1. Note)2. When installing inverters side by side (without allowing space between them), detach the label on the top surface of each inverter and use them where the ambient temperature is below 40°C.

  • Page 128: External Dimensions/Weights

    12.2 External dimensions/weights ■External dimensions/weights Applicable Input voltage motor (kW) VFNC1S-2002P VFNC1S-2004P 1-phase 200V 0.75 VFNC1S-2007P (Standard) VFNC1S-2015P VFNC1S-2022P VFNC1-2001P VFNC1-2002P VFNC1-2004P 3-phase 200V 0.75 VFNC1-2007P VFNC1-2015P VFNC1-2022P VFNC1S-1001P VFNC1S-1002P 1-phase 100V VFNC1S-1004P 0.75 VFNC1S-1007P VFNC1S-2002PL VFNC1S-2004PL 1-phase 200V 0.75 VFNC1S-2007PL (Europe) VFNC1S-2015PL...

  • Page 129: Before Making A Service Call

    When a problem arises, diagnose it in accordance with the following table. If it is found that replacement of parts is required or the problem cannot be solved by any remedy described in the table, contact your Toshiba dealer. [Trip information: FL relay activated]...
  • Page 130 (Continued) Error Alarm Problem code code 000B Overvoltage during deceleration 000C Overvoltage during constant-speed operation 000D Inverter overload 000E Motor overload Output phase failure • A phase failure occurred in the 0009 (Continued overleaf) Possible causes • The deceleration time •...

  • Page 131: And Data

    (Continued) Error Alarm Problem code code 0008 Input phase failure 0010 Overheat 001E Undervoltage trip ＊ (main circuit) 0022 Ground fault trip Arm overcurrent 0011 Emergency stop 0015 Main unit RAM fault • The control RAM is defective. 0016 Main unit ROM fault • The control ROM is defective. 0017 CPU fault trip 0018...
  • Page 132 • The impedance of the motor is • If no improvement results, too small. contact Toshiba Technical Support Center. Possible causes • The ST-CC circuit is opened. • Close the ST-CC circuit. • The supply voltage between R, •...
  • Page 133 (Continued) Error Problem code Momentary power • The slowdown stop prohibition failure slowdown function set with stop prohibition (momentary power failure ride- function activated through operation) is activated. Parameters in the • Parameters are being initialized process of to default values. initialization •...

  • Page 134: Restoring The Inverter From A Trip

    13.2 Restoring the inverter from a trip Do not reset the inverter when tripped because of a failure or error before eliminating the cause. Resetting the tripped inverter before eliminating the problem causes it to trip again. The inverter can be restored from a trip by any of the following operations: (1) By turning off the power (Keep the inverter off until the LED turns off.) Note) Refer to 6.1 4.2 (inverter trip retention selection (2) By means of an external signal [Short-circuiting of control terminals RST and CC...

  • Page 135: If The Motor Does Not Run While No Trip Message Is Displayed

    13.3 If the motor does not run while no trip message is displayed ... If the motor does not run while no trip message is displayed, follow these steps to track down the cause. The motor does not run. Is the 7-segment LED extinguished? displayed? Is any failure message...

  • Page 136: How To Determine The Causes Of Other Problems

    13.4 How to determine the causes of other problems The following table provides a listing of other problems, their possible causes and remedies. Problems The motor runs in the wrong direction. The motor runs but its speed does not change normally. The motor does not accelerate or decelerate smoothly.

  • Page 137: 14. Inspection And Maintenance

    14. Inspection and maintenance • The equipment must be inspected every day. If the equipment is not inspected and maintained, errors and malfunctions may not be Mandatory discovered which could lead to accidents. • Before inspection, perform the following steps. ①Shut off all input power to the inverter.

  • Page 138: Periodical Inspection

    14.2 Periodical inspection Make a periodical inspection at intervals of 3 or 6 months depending on the operating conditions. • Before inspection, perform the following steps. ①Shut off all input power to the inverter. ②Wait for at least 15 minutes and check that the charge lamp is no longer lit. Mandatory ③Use a tester that can measure DC voltages (800V DC or more), and check that the voltage to the DC main circuits (across PA-PC) does not exceed 45V.
  • Page 139 Note: For the replacement of consumable parts, ask your nearest Toshiba branch or office. The operation time is helpful for roughly determining the time of replacement. For the replacement of parts, contact the service network or Toshiba branch office printed on the back cover of this instruction manual.

  • Page 140: Making A Call For Servicing

    14.3 Making a call for servicing For the Toshiba service network, refer to the back cover of this instruction manual. If defective conditions are encountered, please contact the Toshiba service section in charge via your Toshiba dealer. When making a call for servicing, please inform us of the contents of the rating label on the right panel of the inverter, the presence or absence of optional devices, etc., in addition to the details of...

  • Page 141: 15. Warranty

    • Failure or damage caused by the use of the inverter for any purpose or application other than the intended one 4. All expenses incurred by Toshiba for on-site services shall be charged to the customer, unless a service contract is signed beforehand between the customer and Toshiba, in which case the service contract has priority over this warranty.

  • Page 142: 16. Disposal Of The Inverter

    16. Disposal of the inverter • If you throw away the inverter, have it done by a specialist in industry waste disposal*. If you throw away the inverter by yourself, this can result in explosion of capacitor or produce noxious gases, resulting in injury. Mandatory (*) Persons who specialize in the processing of waste and known as "industrial waste product collectors and transporters"...
  • Page 143 1-1, Shibaura 1-chome, Minato-Ku, Tokyo 105-8001, Japan TEL: +81-(0)3-3457-4911 FAX: +8-(0)3-5444-9268 For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods. The data given in this manual are subject to change without notice. 2004-10 TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York RD., Houston,...

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